TABLE C 1 PRODUCTION WASTES TYPES OF PRODUCTION WASTE EXAMPLES CAUSES Employee waiting for Idle time in which· tooling Poor scheduling work coordination no value is added equipment repair. Inadequate preventive maintenance uality inspector. Lack of employee empowermer · material machine to· Push system complete operation. One employee assigned to each machine Machine waiting for owing o same equipment repair. same · quality inspector|·same employee Inattention; poor scheduling; unbalanced operations; no back-up or cross training of co-workers set-up changeover. Long set-up times; monolithic equipment Production order machine availability. Push system; unbalanced operations transport to next. Poor coordination; functional process layout operation Enterprise Level Waste 10/20/2002TABLE C.1 PRODUCTION WASTES TYPES OF PRODUCTION WASTE EXAMPLES CAUSES Waiting Idle time in which no value is added Employee waiting for • tooling • equipment repair • quality inspector • material machine to complete operation • Poor scheduling, work coordination • Inadequate preventive maintenance • Lack of employee empowerment • Push system • One employee assigned to each machine Machine waiting for • tooling • equipment repair • quality inspector • material • employee • set-up changeover • same • same • same • same • Inattention; poor scheduling; unbalanced operations; no back-up or cross training of co-workers • Long set-up times; monolithic equipment Production order waiting for • machine availability • transport to next operation • Push system; unbalanced operations • Poor coordination; functional process layout Enterprise Level Waste 10/20/2002 7