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·1628· 工程科学学报,第38卷,第11期 一箭头为设置路径方向 1320 1310 兰 1300 1290 1280 1270 -50005001000150020002500300035004000 轴向位置/mm 图14分区分级燃气辐射管壁面设定路径()及沿路径温度分布曲线(b) Fig.14 Wall setting path (a)and wall temperature distribution curve along the setting path (b)of the zoned and staged gas fired radiant tube 再次燃烧,支管及回流管处的气体温度先升高后降低, Energy Conrers Manage,2013,74:454 但是降低趋势相对平缓.沿着气体流动方向,支管截 Saleh H E.Effect of exhaust gas reeirculation on diesel engine ni- 面上气体温度分布趋于均匀,外侧气体温度高于内侧 trogen oxide reduction operating with jojoba methyl ester.Renec Energy,2009,34(10):2178 气体温度 8]Feng J X,Wang H Y,Wu Q M,et al.Structural optimization (3)在壁面传热方面,分区分级燃气辐射管和双 and numerical simulation of gas-fired radiant tube heat exchang- P型辐射管的热效率分别为65.9%和64.2%,分区分 ers.J Unie Sci Technol Beijing,2013,35(7):935 级燃气辐射管的三通管、支管和回流管传递热量的比 (冯俊小,王宏宇,吴启明,等.燃气辐射管换热器的结构优 例相对双P型辐射管有了增加,各个壁面的热流密度 化与数值模拟.北京科技大学学报,2013,35(7):935) 趋于均衡.分区分级燃气辐射管壁面最高温度为1047 9] Cheng S M,Yong H Q,Wu C B.Decreasing of NO,emission in ℃,壁面最大温差为73℃,比双P型辐射管降低15 fired-natural gas radiant-tube with regenerative combustor. Chongqing Univ Nat Sci Ed,2008,31(3):271 ℃.分区分级燃气辐射管热效率和温度均匀性均有增 (程淑明,雍海泉,伍成波.降低天然气蓄热式辐射管烟气中 加,可提高被加热工件的加热质量,而且可以延长辐射 N0,的实验.重庆大学学报(自然科学版),2008,31(3): 管的使用寿命 271) [10]Saravanan P,Sahoo G,Srikanth S,et al.Failure analysis of ra- 参考文献 diant tube bumers in continuous annealing line (CAL)of an in- tegrated steel plant.J Failure Anal Prer,2011,11(3):286 1]Ahanj M D,Rahimi M.Alsairafi A A.CFD modeling of a radiant [11]Irfan M,Chapman W.Thermal stress in radiant tubes:a com- tube heater.Int Commun Heat Mass Transfer,2012,39(3):432 parison between recuperative and regenerative systems.Appl 2]Tsioumanis N.Brammer JG,Hubert J.Flow processes in a ra- Therm Eng,2010,30(2):196 diant tube burner:isothermal flow.Fuel,2008,87(1):103 [12]Irfan M A,Chapman W.Thermal stresses in radiant tubes due to 3]Tsioumanis N,Brammer JG.Hubert J.Flow processes in a ra- axial,circumferential and radiant temperature distributions.Appl diant tube burner:combusting flow.Energy Conrers Manage, Therm Eng,2009,29(10):1913 2011,52(7):2667 [13]Chae Y T,Strand R K.Thermal performance evaluation of hy- 4]Feng JX,Jiang M,Zhou W H.Flow heat transfer and NO,emis- brid heat source radiant system using a concentrate tube heat ex- sion characteristic of W-shaped radiant tubes with flue gas circula- changer.Energy Build,2014.70(1):246 tion.J Univ Sci Technol Beijing,2014,36(11)1552 [14]Normann F,Andersson K,Leckner B,et al.High-temperature (冯俊小,姜敏,周闻华,等.带烟气循环的W型辐射管流动 reduction of nitrogen oxides in oxy-fuel combustion.Fuel,2008, 传热及N0,排放特性。北京科技大学学报,2014,36(11): 87(17):3579 1552) [15]Ghosh D,Ray S,Mandal A,et al.Failure investigation of ra- 5]Feng J X,Jiang M,Cao Y P,et al.Numerical investigation on diant platen superheater tube of thermal power plant boiler.High the low NO,emission of W-shaped radiant tubes.J Unir Sci Temp Mater Processes,2014.34(2):171 Technol Beijing,2014,36(8):1094 [16]Mikeska T,Svendsen S.Dynamic behavior of radiant cooling (冯俊小,姜敏,曹亚平,等.W型辐射管低NO,排放的数值 system based on capillary tubes in walls made of high perform- 研究.北京科技大学学报,2014,36(8):1094) ance concrete.Energy Build,2015,108:92 6]Shen J,Liu JX,Zhang H,et al.NO,emission characteristics of [17]Quinn D E.Radiant Tube with Recirculation:USA Patent superfine pulverized anthracite coal in air-staged combustion US7959431B2.201106-14工程科学学报,第 38 卷,第 11 期 图 14 分区分级燃气辐射管壁面设定路径( a) 及沿路径温度分布曲线( b) Fig. 14 Wall setting path ( a) and wall temperature distribution curve along the setting path ( b) of the zoned and staged gas fired radiant tube 再次燃烧,支管及回流管处的气体温度先升高后降低, 但是降低趋势相对平缓. 沿着气体流动方向,支管截 面上气体温度分布趋于均匀,外侧气体温度高于内侧 气体温度. ( 3) 在壁面传热方面,分区分级燃气辐射管和双 P 型辐射管的热效率分别为 65. 9% 和 64. 2% ,分区分 级燃气辐射管的三通管、支管和回流管传递热量的比 例相对双 P 型辐射管有了增加,各个壁面的热流密度 趋于均衡. 分区分级燃气辐射管壁面最高温度为 1047 ℃,壁面最大温差为 73 ℃,比双 P 型辐射管降低 15 ℃ . 分区分级燃气辐射管热效率和温度均匀性均有增 加,可提高被加热工件的加热质量,而且可以延长辐射 管的使用寿命. 参 考 文 献 [1] Ahanj M D,Rahimi M,Alsairafi A A. CFD modeling of a radiant tube heater. Int Commun Heat Mass Transfer,2012,39( 3) : 432 [2] Tsioumanis N,Brammer J G,Hubert J. Flow processes in a ra￾diant tube burner: isothermal flow. Fuel,2008,87( 1) : 103 [3] Tsioumanis N,Brammer J G,Hubert J. Flow processes in a ra￾diant tube burner: combusting flow. Energy Convers Manage, 2011,52( 7) : 2667 [4] Feng J X,Jiang M,Zhou W H. Flow heat transfer and NOx emis￾sion characteristic of W-shaped radiant tubes with flue gas circula￾tion. J Univ Sci Technol Beijing,2014,36( 11) : 1552 ( 冯俊小,姜敏,周闻华,等. 带烟气循环的 W 型辐射管流动 传热及 NOx 排放特性. 北京科技大学学报,2014,36 ( 11) : 1552) [5] Feng J X,Jiang M,Cao Y P,et al. Numerical investigation on the low NOx emission of W-shaped radiant tubes. J Univ Sci Technol Beijing,2014,36( 8) : 1094 ( 冯俊小,姜敏,曹亚平,等. W 型辐射管低 NOx 排放的数值 研究. 北京科技大学学报,2014,36( 8) : 1094) [6] Shen J,Liu J X,Zhang H,et al. NOx emission characteristics of superfine pulverized anthracite coal in air-staged combustion. Energy Convers Manage,2013,74: 454 [7] Saleh H E. Effect of exhaust gas recirculation on diesel engine ni￾trogen oxide reduction operating with jojoba methyl ester. Renew Energy,2009,34( 10) : 2178 [8] Feng J X,Wang H Y ,Wu Q M ,et al. Structural optimization and numerical simulation of gas-fired radiant tube heat exchang￾ers. J Univ Sci Technol Beijing,2013,35( 7) : 935 ( 冯俊小,王宏宇,吴启明,等. 燃气辐射管换热器的结构优 化与数值模拟. 北京科技大学学报,2013,35( 7) : 935) [9] Cheng S M,Yong H Q,Wu C B. Decreasing of NOx emission in fired-natural gas radiant-tube with regenerative combustor. J Chongqing Univ Nat Sci Ed,2008,31( 3) : 271 ( 程淑明,雍海泉,伍成波. 降低天然气蓄热式辐射管烟气中 NOx 的实验. 重庆大学学报( 自然科学版) ,2008,31 ( 3) : 271) [10] Saravanan P,Sahoo G,Srikanth S,et al. Failure analysis of ra￾diant tube burners in continuous annealing line ( CAL) of an in￾tegrated steel plant. J Failure Anal Prev,2011,11( 3) : 286 [11] Irfan M,Chapman W. Thermal stress in radiant tubes: a com￾parison between recuperative and regenerative systems. Appl Therm Eng,2010,30( 2) : 196 [12] Irfan M A,Chapman W. Thermal stresses in radiant tubes due to axial,circumferential and radiant temperature distributions. Appl Therm Eng,2009,29( 10) : 1913 [13] Chae Y T,Strand R K. Thermal performance evaluation of hy￾brid heat source radiant system using a concentrate tube heat ex￾changer. Energy Build,2014,70( 1) : 246 [14] Normann F,Andersson K,Leckner B,et al. High-temperature reduction of nitrogen oxides in oxy-fuel combustion. Fuel,2008, 87( 17) : 3579 [15] Ghosh D,Ray S,Mandal A,et al. Failure investigation of ra￾diant platen superheater tube of thermal power plant boiler. High Temp Mater Processes,2014,34( 2) : 171 [16] Mikeska T,Svendsen S. Dynamic behavior of radiant cooling system based on capillary tubes in walls made of high perform￾ance concrete. Energy Build,2015,108: 92 [17] Quinn D E. Radiant Tube with Recirculation: USA Patent, US7959431B2. 2011--06--14 ·1628·
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