wwceramics. org/ACT Infuence of Interface Characteristics on the Mechanical Properties matrix 100 0 0 100 Radius(um) Radius (um) fiber -Radial stress -Hoop stress 500 Radial stress 400 Axial stress Hoop stress Axial stress 700 Fig. 10. Thermally induced residual stresses in the interface area for(a) Hi-Nicalon S/Py C/SiC and(b) SA3/pyC/SiC combinations eryc= 150nm, Vm= VE On the Hi-Nicalon S/SiC minicomposites with The stress on fiber required to cause sliding is re- thinner PyC fiber coating, t was found to be higher. On lated to the clamping stress by the following equation the SA3/SiC minicomposites, brittle-like or damage-tolet t behavior was observed when the Pyc coating thickness (τo+μoR) (epyc) was larger than available Rmax: epyc:=150 nm(M2) Brittle-like behavior was only observed when epyc< Rmax (M4, epC=30 nm). These trends can be logically attrib- where t. is the interface shear stress in the absence of uted to the clamping stress generated by surface roughness clamping stress, H is the friction coefficient, and La is the in the debonded interfaces. First. the contribution of debond length clamping stress to t is described by iding occurs when of or(where of is the stress at fiber failure): which corresponds to the above- t=to+HoR (6) mentioned noncatastrophic influence of roughness. It where to is the interface shear stress in the absence of corresponds to the above-mentioned catastrophic influ clamping stress and u is the friction coefficient. ence of ro Thus, according to Eqs.(4)-(6), PyC coating thick Rough estimates of of were determined from the ness decreases cause A and oR increases, and, conse- following characteristics, which can be considered to be t increases(Fig. 8a). This trend has b realistic:R=4, to=10 MPa, H=0.4, and A= 2RRMS observed on SA3/SiC and Hi-Nicalon S/SiC minicom df=496 Mpa for Hi-NicalonS and of =3056 MPa sites(this work and Sauder et al. for SA3 were obtained. It appears that sliding requires a After matrix crack deviation, the following post much higher stress on the SA3 fiber; this stress can debonding behavior can take place exceed the fiber strength Table ID). Thus, the nonskid- (1) either fiber/matrix sliding, with a constant t ing condition of >of can be fulfilled on the SA3 when the roughness effects are limited, or increasing t fiber. It is clearly quite difficult to be reached with the when they are effective(noncatastrophic infuence of Hi-NicalonS fiber High OR causes interface crack closure, which pre- (2)or no-sliding because of high sliding resistance vents relaxation of the stress concentration at the matrix induced by the clamping stress OR(catastrophic influ- crack tip(Fig. 11b). Thus, very high tensile stresses op nce of roughness) erate on fibers: Ko(K,= stress concentration factor,On the Hi-NicalonS/SiC minicomposites with a thinner PyC fiber coating, t was found to be higher. On the SA3/SiC minicomposites, brittle-like or damage-tolerant behavior was observed when the PyC coating thickness (ePyC) was larger than available Rmax: ePyC 5 150 nm (M2). Brittle-like behavior was only observed when ePyCoRmax (M4, ePyC 5 30 nm). These trends can be logically attributed to the clamping stress generated by surface roughness in the debonded interfaces. First, the contribution of clamping stress to t is described by: t ¼ to þ msR ð6Þ where to is the interface shear stress in the absence of clamping stress and m is the friction coefficient. Thus, according to Eqs. (4)–(6), PyC coating thickness decreases cause A and sR increases, and, consequently, t increases (Fig. 8a). This trend has been observed on SA3/SiC and Hi-NicalonS/SiC minicomposites (this work and Sauder et al. 5 ). After matrix crack deviation, the following post debonding behavior can take place: (1) either fiber/matrix sliding, with a constant t when the roughness effects are limited, or increasing t when they are effective16 (noncatastrophic influence of roughness), (2) or no-sliding because of high sliding resistance induced by the clamping stress sR (catastrophic influence of roughness). The stress on fiber required to cause sliding is related to the clamping stress by the following equation: ss f ¼ 2Ld Rf ðÞ ð to þ msR 7Þ where to is the interface shear stress in the absence of clamping stress, m is the friction coefficient, and Ld is the debond length. Sliding occurs when ss f < sR f (where sR f is the stress at fiber failure): which corresponds to the abovementioned noncatastrophic influence of roughness. It does not occur if the fiber fails first: sR f < ss f, which corresponds to the above-mentioned catastrophic influence of roughness. Rough estimates of ss f were determined from the following characteristics, which can be considered to be realistic: Ld R ¼ 4, to 5 10 MPa, m 5 0.4, and A 5 2RRMS. ss f ¼ 496 Mpa for Hi-NicalonS and ss f ¼ 3056 MPa for SA3 were obtained. It appears that sliding requires a much higher stress on the SA3 fiber; this stress can exceed the fiber strength (Table II). Thus, the nonsliding condition ss f > sR f can be fulfilled on the SA3 fiber. It is clearly quite difficult to be reached with the Hi-NicalonS fiber. High sR causes interface crack closure, which prevents relaxation of the stress concentration at the matrix crack tip (Fig. 11b). Thus, very high tensile stresses operate on fibers: Kts (Kt 5 stress concentration factor, Fig. 10. Thermally induced residual stresses in the interface area for (a) Hi-NicalonS/PyC/SiC and (b) SA3/PyC/SiC combinations (ePyC 5 150 nm, Vm 5 Vf). www.ceramics.org/ACT Influence of Interface Characteristics on the Mechanical Properties 301