工程科学学报,第38卷,第7期:952957,2016年7月 Chinese Journal of Engineering,Vol.38,No.7:952-957,July 2016 DOI:10.13374/j.issn2095-9389.2016.07.009:http://journals.ustb.edu.cn 管线钢在含氢气的煤制天然气中服役安全性评估 赵德辉”,徐庆虎》,崔德春),李金许)区,褚武扬”,李强》 1)北京科技大学腐蚀与防护中心,北京1000832)中海油研究总院新能源研究中心,北京100028 ☒通信作者,Email:jxli65@usth.cdu.cm 摘要煤制天然气是我国煤炭清洁利用的重要发展方向.现有管道用于输送煤制天然气(最高氢分压为0.72MP)时需要 考虑其中低压氢气的影响,因而需先进行氢致开裂安全性评估.本文利用高压釜环境下恒载荷实验和电化学充氢,模拟研究 X-70管线钢和20钢在不同氢含量下的氢损伤和氢致延迟开裂,并对其在煤制天然气中服役安全性进行评估.在总压12 MPa(10MPaN2+2MPaH,)的高压釜中放置一个月,两种钢的金相试样均不出现氢损伤,U弯试样不开裂,加屈服强度σ,的 恒载荷试样不发生断裂.在含0.72MP的煤制天然气中长期服役时,进入两种钢的氢含量均远低于σ,下发生氢致延迟开裂 的门槛氢含量和出现氢损伤的门槛氢含量,因而X一70钢和20钢在煤制天然气中长期服役均具有高的氢损伤和氢致开裂安 全系数. 关键词煤制天然气:管线钢:氢致延迟开裂:氢含量:安全系数 分类号TG172.8 Safety evaluation of pipeline steels under SNG containing H2 ZHAO De-ui),XU Qing-hu?,CUl De-chun?),LI Jin-u),CHU Wu-yang",LI Qiang? 1)Corrosion and Protection Center,University of Science and Technology Beijing,Beijing 100083,China 2)New Energy Research Center,CNOOC Research Institute,Beijing 100028,China Corresponding author:E-mail:jxli65@ustb.edu.cn ABSTRACT Synthetic natural gas (SNG)is an important developing direction of the clean utilization of coal.The present pipeline steel may cause hydrogen-induced delayed cracking when used to transit SNG due to the hydrogen partial pressure in SNG perhaps up to0.72 MPa.Therefore,the safety assessment of pipeline steel for long-term service is very important and necessary.In this work,hy- drogen damage and hydrogen-induced delayed cracking in X-70 pipeline steel and 20steel at different hydrogen contents were studied by using autoclave constant load test and electrochemical hydrogen charging methods.The service safety of the steels in SNG was eval- uated.There is no hydrogen damage in the two kinds of steel after being placed in the autoclave in which the total pressure 12 MPa (10 MPa N2+2 MPa H2)is kept for one month.Hydrogen-induced delayed cracking does not occur in the U-bending specimen.And the constant load samples do not fail after they are kept at the yield stress for one month.The hydrogen content entering into X-70 and 20* samples is much lower than the threshold hydrogen content for hydrogen-induced delayed cracking and that for hydrogen damage. Therefore,both X-70 steel and 20*steel have high safety factors during the long-term service of transiting SNG. KEY WORDS synthetic natural gas:pipeline steel:hydrogen-induced delayed cracking:hydrogen content:safety factor 利用煤转化生产天然气,是缓解我国天然气供求 展煤制天然气是我国煤炭清洁利用的重要发展方向. 矛盾的有效途径之一.同时,煤制天然气(简称SNG) 除了主要成分甲烷(CH,体积分数通常大于95%) 具有煤炭转化效率高及对环境污染小的优点,因而发 外,SNG具有含量级的H,和惰性气体、微量C0等四, 收稿日期:2015-07-08 基金项目:国家重点基础研究发展计划资助项目(2014CB643301):国家自然科学基金资助项目(51171024)工程科学学报,第 38 卷,第 7 期: 952--957,2016 年 7 月 Chinese Journal of Engineering,Vol. 38,No. 7: 952--957,July 2016 DOI: 10. 13374 /j. issn2095--9389. 2016. 07. 009; http: / /journals. ustb. edu. cn 管线钢在含氢气的煤制天然气中服役安全性评估 赵德辉1) ,徐庆虎2) ,崔德春2) ,李金许1) ,褚武扬1) ,李 强2) 1) 北京科技大学腐蚀与防护中心,北京 100083 2) 中海油研究总院新能源研究中心,北京 100028 通信作者,E-mail: jxli65@ ustb. edu. cn 摘 要 煤制天然气是我国煤炭清洁利用的重要发展方向. 现有管道用于输送煤制天然气( 最高氢分压为 0. 72 MPa) 时需要 考虑其中低压氢气的影响,因而需先进行氢致开裂安全性评估. 本文利用高压釜环境下恒载荷实验和电化学充氢,模拟研究 X--70 管线钢和 20# 钢在不同氢含量下的氢损伤和氢致延迟开裂,并对其在煤制天然气中服役安全性进行评估. 在总压 12 MPa ( 10 MPa N2 + 2 MPa H2 ) 的高压釜中放置一个月,两种钢的金相试样均不出现氢损伤,U 弯试样不开裂,加屈服强度 σs的 恒载荷试样不发生断裂. 在含 0. 72 MPa 的煤制天然气中长期服役时,进入两种钢的氢含量均远低于 σs下发生氢致延迟开裂 的门槛氢含量和出现氢损伤的门槛氢含量,因而 X--70 钢和 20# 钢在煤制天然气中长期服役均具有高的氢损伤和氢致开裂安 全系数. 关键词 煤制天然气; 管线钢; 氢致延迟开裂; 氢含量; 安全系数 分类号 TG172. 8 Safety evaluation of pipeline steels under SNG containing H2 ZHAO De-hui1) ,XU Qing-hu2) ,CUI De-chun2) ,LI Jin-xu1) ,CHU Wu-yang1) ,LI Qiang2) 1) Corrosion and Protection Center,University of Science and Technology Beijing,Beijing 100083,China 2) New Energy Research Center,CNOOC Research Institute,Beijing 100028,China Corresponding author: E-mail: jxli65@ ustb. edu. cn ABSTRACT Synthetic natural gas ( SNG) is an important developing direction of the clean utilization of coal. The present pipeline steel may cause hydrogen-induced delayed cracking when used to transit SNG due to the hydrogen partial pressure in SNG perhaps up to 0. 72 MPa. Therefore,the safety assessment of pipeline steel for long-term service is very important and necessary. In this work,hydrogen damage and hydrogen-induced delayed cracking in X--70 pipeline steel and 20# steel at different hydrogen contents were studied by using autoclave constant load test and electrochemical hydrogen charging methods. The service safety of the steels in SNG was evaluated. There is no hydrogen damage in the two kinds of steel after being placed in the autoclave in which the total pressure 12 MPa ( 10 MPa N2 + 2 MPa H2 ) is kept for one month. Hydrogen-induced delayed cracking does not occur in the U-bending specimen. And the constant load samples do not fail after they are kept at the yield stress for one month. The hydrogen content entering into X--70 and 20# samples is much lower than the threshold hydrogen content for hydrogen-induced delayed cracking and that for hydrogen damage. Therefore,both X--70 steel and 20# steel have high safety factors during the long-term service of transiting SNG. KEY WORDS synthetic natural gas; pipeline steel; hydrogen-induced delayed cracking; hydrogen content; safety factor 收稿日期: 2015--07--08 基金项目: 国家重点基础研究发展计划资助项目( 2014CB643301) ; 国家自然科学基金资助项目( 51171024) 利用煤转化生产天然气,是缓解我国天然气供求 矛盾的有效途径之一. 同时,煤制天然气( 简称 SNG) 具有煤炭转化效率高及对环境污染小的优点,因而发 展煤制天然气是我国煤炭清洁利用的重要发展方向. 除了主要成分甲烷( CH4,体积分数通常 大 于 95% ) 外,SNG 具有含量级的 H2和惰性气体、微量 CO 等[1]