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工程科学学报,第38卷,第7期:952957,2016年7月 Chinese Journal of Engineering,Vol.38,No.7:952-957,July 2016 DOI:10.13374/j.issn2095-9389.2016.07.009:http://journals.ustb.edu.cn 管线钢在含氢气的煤制天然气中服役安全性评估 赵德辉”,徐庆虎》,崔德春),李金许)区,褚武扬”,李强》 1)北京科技大学腐蚀与防护中心,北京1000832)中海油研究总院新能源研究中心,北京100028 ☒通信作者,Email:jxli65@usth.cdu.cm 摘要煤制天然气是我国煤炭清洁利用的重要发展方向.现有管道用于输送煤制天然气(最高氢分压为0.72MP)时需要 考虑其中低压氢气的影响,因而需先进行氢致开裂安全性评估.本文利用高压釜环境下恒载荷实验和电化学充氢,模拟研究 X-70管线钢和20钢在不同氢含量下的氢损伤和氢致延迟开裂,并对其在煤制天然气中服役安全性进行评估.在总压12 MPa(10MPaN2+2MPaH,)的高压釜中放置一个月,两种钢的金相试样均不出现氢损伤,U弯试样不开裂,加屈服强度σ,的 恒载荷试样不发生断裂.在含0.72MP的煤制天然气中长期服役时,进入两种钢的氢含量均远低于σ,下发生氢致延迟开裂 的门槛氢含量和出现氢损伤的门槛氢含量,因而X一70钢和20钢在煤制天然气中长期服役均具有高的氢损伤和氢致开裂安 全系数. 关键词煤制天然气:管线钢:氢致延迟开裂:氢含量:安全系数 分类号TG172.8 Safety evaluation of pipeline steels under SNG containing H2 ZHAO De-ui),XU Qing-hu?,CUl De-chun?),LI Jin-u),CHU Wu-yang",LI Qiang? 1)Corrosion and Protection Center,University of Science and Technology Beijing,Beijing 100083,China 2)New Energy Research Center,CNOOC Research Institute,Beijing 100028,China Corresponding author:E-mail:jxli65@ustb.edu.cn ABSTRACT Synthetic natural gas (SNG)is an important developing direction of the clean utilization of coal.The present pipeline steel may cause hydrogen-induced delayed cracking when used to transit SNG due to the hydrogen partial pressure in SNG perhaps up to0.72 MPa.Therefore,the safety assessment of pipeline steel for long-term service is very important and necessary.In this work,hy- drogen damage and hydrogen-induced delayed cracking in X-70 pipeline steel and 20steel at different hydrogen contents were studied by using autoclave constant load test and electrochemical hydrogen charging methods.The service safety of the steels in SNG was eval- uated.There is no hydrogen damage in the two kinds of steel after being placed in the autoclave in which the total pressure 12 MPa (10 MPa N2+2 MPa H2)is kept for one month.Hydrogen-induced delayed cracking does not occur in the U-bending specimen.And the constant load samples do not fail after they are kept at the yield stress for one month.The hydrogen content entering into X-70 and 20* samples is much lower than the threshold hydrogen content for hydrogen-induced delayed cracking and that for hydrogen damage. Therefore,both X-70 steel and 20*steel have high safety factors during the long-term service of transiting SNG. KEY WORDS synthetic natural gas:pipeline steel:hydrogen-induced delayed cracking:hydrogen content:safety factor 利用煤转化生产天然气,是缓解我国天然气供求 展煤制天然气是我国煤炭清洁利用的重要发展方向. 矛盾的有效途径之一.同时,煤制天然气(简称SNG) 除了主要成分甲烷(CH,体积分数通常大于95%) 具有煤炭转化效率高及对环境污染小的优点,因而发 外,SNG具有含量级的H,和惰性气体、微量C0等四, 收稿日期:2015-07-08 基金项目:国家重点基础研究发展计划资助项目(2014CB643301):国家自然科学基金资助项目(51171024)工程科学学报,第 38 卷,第 7 期: 952--957,2016 年 7 月 Chinese Journal of Engineering,Vol. 38,No. 7: 952--957,July 2016 DOI: 10. 13374 /j. issn2095--9389. 2016. 07. 009; http: / /journals. ustb. edu. cn 管线钢在含氢气的煤制天然气中服役安全性评估 赵德辉1) ,徐庆虎2) ,崔德春2) ,李金许1) ,褚武扬1) ,李 强2) 1) 北京科技大学腐蚀与防护中心,北京 100083 2) 中海油研究总院新能源研究中心,北京 100028  通信作者,E-mail: jxli65@ ustb. edu. cn 摘 要 煤制天然气是我国煤炭清洁利用的重要发展方向. 现有管道用于输送煤制天然气( 最高氢分压为 0. 72 MPa) 时需要 考虑其中低压氢气的影响,因而需先进行氢致开裂安全性评估. 本文利用高压釜环境下恒载荷实验和电化学充氢,模拟研究 X--70 管线钢和 20# 钢在不同氢含量下的氢损伤和氢致延迟开裂,并对其在煤制天然气中服役安全性进行评估. 在总压 12 MPa ( 10 MPa N2 + 2 MPa H2 ) 的高压釜中放置一个月,两种钢的金相试样均不出现氢损伤,U 弯试样不开裂,加屈服强度 σs的 恒载荷试样不发生断裂. 在含 0. 72 MPa 的煤制天然气中长期服役时,进入两种钢的氢含量均远低于 σs下发生氢致延迟开裂 的门槛氢含量和出现氢损伤的门槛氢含量,因而 X--70 钢和 20# 钢在煤制天然气中长期服役均具有高的氢损伤和氢致开裂安 全系数. 关键词 煤制天然气; 管线钢; 氢致延迟开裂; 氢含量; 安全系数 分类号 TG172. 8 Safety evaluation of pipeline steels under SNG containing H2 ZHAO De-hui1) ,XU Qing-hu2) ,CUI De-chun2) ,LI Jin-xu1)  ,CHU Wu-yang1) ,LI Qiang2) 1) Corrosion and Protection Center,University of Science and Technology Beijing,Beijing 100083,China 2) New Energy Research Center,CNOOC Research Institute,Beijing 100028,China  Corresponding author: E-mail: jxli65@ ustb. edu. cn ABSTRACT Synthetic natural gas ( SNG) is an important developing direction of the clean utilization of coal. The present pipeline steel may cause hydrogen-induced delayed cracking when used to transit SNG due to the hydrogen partial pressure in SNG perhaps up to 0. 72 MPa. Therefore,the safety assessment of pipeline steel for long-term service is very important and necessary. In this work,hy￾drogen damage and hydrogen-induced delayed cracking in X--70 pipeline steel and 20# steel at different hydrogen contents were studied by using autoclave constant load test and electrochemical hydrogen charging methods. The service safety of the steels in SNG was eval￾uated. There is no hydrogen damage in the two kinds of steel after being placed in the autoclave in which the total pressure 12 MPa ( 10 MPa N2 + 2 MPa H2 ) is kept for one month. Hydrogen-induced delayed cracking does not occur in the U-bending specimen. And the constant load samples do not fail after they are kept at the yield stress for one month. The hydrogen content entering into X--70 and 20# samples is much lower than the threshold hydrogen content for hydrogen-induced delayed cracking and that for hydrogen damage. Therefore,both X--70 steel and 20# steel have high safety factors during the long-term service of transiting SNG. KEY WORDS synthetic natural gas; pipeline steel; hydrogen-induced delayed cracking; hydrogen content; safety factor 收稿日期: 2015--07--08 基金项目: 国家重点基础研究发展计划资助项目( 2014CB643301) ; 国家自然科学基金资助项目( 51171024) 利用煤转化生产天然气,是缓解我国天然气供求 矛盾的有效途径之一. 同时,煤制天然气( 简称 SNG) 具有煤炭转化效率高及对环境污染小的优点,因而发 展煤制天然气是我国煤炭清洁利用的重要发展方向. 除了主要成分甲烷( CH4,体积分数通常 大 于 95% ) 外,SNG 具有含量级的 H2和惰性气体、微量 CO 等[1]
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