Objectives Review the format and expectations for the final exam Review material needed to succeed on the final exam Set the material from the course in the context of the product realization process Answer questions
Failure modes Noises lead to failure modes(Fm) One set of noise values leads to fm Opposite set of noise values leads to FM Simple problem solving chases the problem from Fm, to Fm, and back again but does not avoid both fms with the same set of design values-endless cycles of build/test/fIx(B/T/F) C Don Clausing 1998 6.881
Ideal response Want Ideal Response to Signal -usuall straight-line function Actual response is determined by values of control factors and noise factors If noise factors are suppressed early, the en difficult problems only appear late Introduce noises early C Don Clausing 1998
Case study An automatic document handler(adh)was developed at the ss level. When integrated into the total system there were many new problems. The TQM Problem Solving Process was used, and many problems were solved. However. at the field readiness Test (frt) before entering production the reliability was 15X worse than acceptable O Don Clausing 1998