STEMMANN TECHNIK GMBH DIN EN ISO 9001 DOCUMENTATION Slipring Assembly Windtec TYPE: WT 1500 Art.No.6262373 Slipring assembly acc to specification HUB SLIP RING/ SCHLEIFRING NABE. PWE1570. PWE1577 dt. 02. 12.2004, Rev. 0, and electrical specification di 26.08.2005(eMail of Mr. Mixanig) STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schuttorf FAX:+49(0)5923/81274 Pac e 1 of 16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 1 of 16 DOCUMENTATION Slipring Assembly Windtec TYPE: WT 1500 Art. No. 6262373 Slipring assembly acc. to specification: HUB SLIP RING / SCHLEIFRING NABE, PWE1570, PWE1577, dt. 02.12.2004, Rev.:0, and electrical specification dt. 26.08.2005 (eMail of Mr. Mixanig)
STEMMANN TECHNIK GMBH DIN EN ISO 9001 Survey of Revisions Date Versione Revision Signature 0.11.05 01 First edition STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schutter FAX:+49(0)5923/81274 Page 2 of 16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 2 of 16 Survey of Revisions Date Versione Revision Signature 30.11.05 01 First edition UM
STEMMANN TECHNIK GMBH DIN EN ISO 9001 TABLE OF CONTENTS REVISIONS SAFETY NOTES DOCUMENTATION SAFE SERVICE OF THE SLIPRING ASSEMBLY 123456 MARKING OF THE SAFETY NOTES NORMAL USE RECONSTRUCTIONS AND MODIFICATIONS SPARE PARTS SELECTION AND QUALIFICATION OF PERSONNEL 6.1 PERSONNEL FOR INSTALLATION. MOUNTING AND 55566667 MAINTENANCE 62 PERSONNEL FOR TRANSPORT AND STORAGE BEING AWARE OF SAFETY WHILE WORKING 8 TECHNICAL DATA 9 DESCRIPTION OF THE SLIPRING ASSEMBLY ARRANGEMENT OF THE SLIPRING ASSEMBLY 12 10.1 SLIP ASSEMBLY 12 10.2 BRUSH APPARATUS 10.3 ADMISSIBLE LOADS 13 10.4 APPLICATIONS MAINTENANCE OPENING THE HOUSING 14 11.2 CLOSING THE HOUSING 16 LIST OF DRAWINGS STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schutter FAX:+49(0)5923/81274 Page 3 of 16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 3 of 16 TABLE OF CONTENTS REVISIONS SAFETY NOTES DOCUMENTATION....................................................................................................1 1 SAFE SERVICE OF THE SLIPRING ASSEMBLY..................................5 2 MARKING OF THE SAFETY NOTES .....................................................5 3 NORMAL USE ........................................................................................5 4 RECONSTRUCTIONS AND MODIFICATIONS......................................6 5 SPARE PARTS .......................................................................................6 6 SELECTION AND QUALIFICATION OF PERSONNEL..........................6 6.1 PERSONNEL FOR INSTALLATION, MOUNTING AND MAINTENANCE ......................................................................................6 6.2 PERSONNEL FOR TRANSPORT AND STORAGE ...............................7 7 BEING AWARE OF SAFETY WHILE WORKING ...................................7 8 TECHNICAL DATA .................................................................................8 9 DESCRIPTION OF THE SLIPRING ASSEMBLY....................................9 10 ARRANGEMENT OF THE SLIPRING ASSEMBLY ..............................12 10.1 SLIP ASSEMBLY ..................................................................................12 10.2 BRUSH APPARATUS...........................................................................12 10.3 ADMISSIBLE LOADS ...........................................................................13 10.4 APPLICATIONS....................................................................................13 11 MAINTENANCE ....................................................................................14 11.1 OPENING THE HOUSING....................................................................14 11.2 CLOSING THE HOUSING ....................................................................16 LIST OF DRAWINGS
STEMMANN TECHNIK GMBH DIN EN ISO 9001 ABB-01 DIMENSIONAL DRAWING ABB-02 WIRING DIAGRAM 9 ABB-03 TERMINAL BOX (STATOR) 10 ABB04 TERMINAL BOX( ROTOR)……,… 10 ABB-05 ROTARY PULSE ENCODER WITH COUPLING ABB-06 SLIP ASSEMBLY AND BRUSH BLOCK ABB-07 BRUSH BLOCK .13 ABB-08 BRUSH AND BRUSH BLOCK 15 STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schutter FAX:+49(0)5923/81274 Page 4 of 16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 4 of 16 ABB-01 DIMENSIONAL DRAWING ...........................................................................8 ABB-02 WIRING DIAGRAM .......................................................................................9 ABB-03 TERMINAL BOX (STATOR)........................................................................10 ABB-04 TERMINAL BOX (ROTOR) .........................................................................10 ABB-05 ROTARY PULSE ENCODER WITH COUPLING........................................11 ABB-06 SLIP ASSEMBLY AND BRUSH BLOCK .....................................................12 ABB-07 BRUSH BLOCK...........................................................................................13 ABB-08 BRUSH AND BRUSH BLOCK ....................................................................15
STEMMANN TECHNIK GMBH DIN EN ISO 9001 Safe service of the slipring assembly The slipring assembly of STEMMANN-TECHNIK GmbH is designed according to the state of the art and the approved safety regulations. Nevertheless danger can result for life and limb of the operator or third person by its usage, as well as damage of the device, other material assets or the environment. Therefore install the slipring assembly only in technical soundness as well as according to regulations, safety- and danger-consciously and under observance of the manual! Immediately repair particular failures which can affect the safety Please complete the operation instructions with instructions due to existing national regulations for accident prevention and environmental protection Marking of the safety notes In the operation instructions the following denominations and symbols for safety notes are used Attention! Notes which can lead to perilous injuries and to damages in case these ACHTUNG notes are only improperly or not at all observed Important notes in which a specialty is marked and/or an information rding use is Notes regarding operation during disassembly and installation Inspection notes and instructions which shall be attended for a safe operation Normal use STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schuttorf FAX:+49(0)5923/81274 Pac 5of16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 5 of 16 1 Safe service of the slipring assembly The slipring assembly of STEMMANN-TECHNIK GmbH is designed according to the state of the art and the approved safety regulations. Nevertheless danger can result for life and limb of the operator or third person by its usage, as well as damage of the device, other material assets or the environment. Therefore install the slipring assembly only in technical soundness as well as according to regulations, safety- and danger-consciously and under observance of the manual! Immediately repair particular failures which can affect the safety. Please complete the operation instructions with instructions due to existing national regulations for accident prevention and environmental protection. 2 Marking of the safety notes In the operation instructions the following denominations and symbols for safety notes are used: Attention! Notes which can lead to perilous injuries and to damages in case these notes are only improperly or not at all observed. Important notes in which a specialty is marked and/or an information regarding use is given. Notes regarding operation during disassembly and installation. Inspection notes and instructions which shall be attended for a safe operation. 3 Normal use
STEMMANN TECHNIK GMBH DIN EN ISO 9001 The slipring assembly is solely used for transmission of electrical powers and data Others than the above described uses are regarded as not normal. For damages which result from not normal use Stemmann-Technik GmbH will not take over any responsibility. This is the sole risk of the user Part of the normal use are also observance of the operation instructions and compliance with the inspection- and maintenance conditions Reconstructions and modifications You may not effect any changes, reconstructions or modifications at the slipring assembly with prior approval by STEMMANN-TECHNIK GmbH If reconstructions or modifications are effected at the slipring assembly without an approval of STEMMANN-TECHNiK the warranty expires Spare parts You may only use original Stemmann-Technik spare parts resp. spare parts recommended by Stemmann-Technik as Stemmann-Technik will not take over responsibility for damages resulting from use of foreign spare parts Selection and qualification of personnel Please observe the following requirements to the personnel allowed to work at the slipring assembly Only employ reliable personnel Observe legally approved minimum age Only employ skilled and instructed personnel! Clearly define responsibilities of the personnel for mounting, installation and maintenance Make sure that only personnel authorised for this purpose is working on the device 6.1 Personnel for installation, mounting and maintenance STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schuttorf FAX:+49(0)5923/81274 Page 6 of 16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 6 of 16 The slipring assembly is solely used for transmission of electrical powers and data. Others than the above described uses are regarded as not normal. For damages which result from not normal use Stemmann-Technik GmbH will not take over any responsibility. This is the sole risk of the user. Part of the normal use are also observance of the operation instructions and compliance with the inspection- and maintenance conditions. 4 Reconstructions and modifications You may not effect any changes, reconstructions or modifications at the slipring assembly with prior approval by STEMMANN-TECHNIK GmbH. If reconstructions or modifications are effected at the slipring assembly without an approval of STEMMANN-TECHNIK the warranty expires. 5 Spare parts You may only use original Stemmann-Technik spare parts resp. spare parts recommended by Stemmann-Technik as Stemmann-Technik will not take over responsibility for damages resulting from use of foreign spare parts. 6 Selection and qualification of personnel Please observe the following requirements to the personnel allowed to work at the slipring assembly: • Only employ reliable personnel! • Observe legally approved minimum age! • Only employ skilled and instructed personnel! • Clearly define responsibilities of the personnel for mounting, installation and maintenance! • Make sure that only personnel authorised for this purpose is working on the device! 6.1 Personnel for installation, mounting and maintenance
STEMMANN TECHNIK GMBH DIN EN ISO 9001 Attention! △ Works at the slipring assembly may only be effected by the corresponding skilled personnel who are authorised to effect installations and repairs at electrical systems All skilled personnel must be capable of assessing the works, of recognizing possible dangers and avoiding these dangers, and they have to have sufficient experiences and knowledge about safety prescriptions and health regulations accident prevention prescriptions guidelines and approved regulations of technology 6.2 Personnel for trans port and storage Transport and storage may only be effected by skilled employees and instructed persons who have been informed about, and if necessary trained for, the works to be effected and the possible dangers occurring at improper behaviour Being aware of safety while working The system may only be used in technically perfect condition as well as for intended application, aware of safety and dangers, and under observation of the operation instructions! All impairments and especially those which may affect the safety have to be remedied immediately! Each person ordered to installation, commissioning, operation or maintenance must have completely read and understood this operation instruction especially the subjects regarding safety. Reading the instructions while working will be too late. To a special extent this is valid for personnel only working occasionally with the system The relevant accident-prevention-prescriptions as well as the other generally approved safety-related and medical regulations have to be observed STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schutter FAX:+49(0)5923/81274 Pac e 7 of 16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 7 of 16 Attention! Works at the slipring assembly may only be effected by the corresponding skilled personnel who are authorised to effect installations and repairs at electrical systems. All skilled personnel must be capable of assessing the works, of recognizing possible dangers and avoiding these dangers, and they have to have sufficient experiences and knowledge about: • safety prescriptions and health regulations • accident prevention prescriptions • guidelines and approved regulations of technology 6.2 Personnel for transport and storage Transport and storage may only be effected by skilled employees and instructed persons who have been informed about, and if necessary trained for, the works to be effected and the possible dangers occurring at improper behaviour. 7 Being aware of safety while working The system may only be used in technically perfect condition as well as for intended application, aware of safety and dangers, and under observation of the operation instructions! All impairments and especially those which may affect the safety have to be remedied immediately! Each person ordered to installation, commissioning, operation or maintenance must have completely read and understood this operation instruction – especially the subjects regarding safety. Reading the instructions while working will be too late. To a special extent this is valid for personnel only working occasionally with the system. The relevant accident-prevention-prescriptions as well as the other generally approved safety-related and medical regulations have to be observed
STEMMANN TECHNIK GMBH DIN EN ISO 9001 Technical data C ABB-01 Dimensional drawing Designation of device Slipring assembly 25 ways Part no 10100149 Type WT1500 STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schuttorf FAX:+49(0)5923/81274 Page 8 of 16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 8 of 16 8 Technical data ABB-01 Dimensional drawing Designation of device: Slipring assembly 25 ways Part no.: 10100149 Type: WT 1500
STEMMANN TECHNIK GMBH DIN EN ISO 9001 Description of the slipring assembly Slipring assembly acc to drawing 1 SRK 420.6.6.1 A01 y PE ways 550VDC 32 A(peak 64 A for 5 s) 5 ways 230VAC 8 A 2 ways 24VDC 6 A 7 ways 24VDC A Ways screen 6 ways CAN-BUs The slipring assembly is made in gold-spring wire-technology. The housing is made of aluminium-sandcasting and corresponds to protection class IP65 i Stur 3 世 N42 ABB-02 Wiring diagram STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schuttorf FAX:+49(0)5923/81274 Page 9 of
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 9 of 16 9 Description of the slipring assembly Slipring assembly acc. to drawing 1 SRK 420.6.6.1 Ä01 (Art. no.: 6262255), designed: 1 way PE 2 ways 550VDC / 32 A (peak 64 A for 5 s) 5 ways 230VAC / 8 A 2 ways 24VDC / 6 A 7 ways 24VDC / 2 A 2 ways screen 6 ways CAN - BUS The slipring assembly is made in gold-spring wire-technology. The housing is made of aluminium-sandcasting and corresponds to protection class IP65. Wiring: ABB-02 Wiring diagram
STEMMANN TECHNIK GMBH The brushes are pre-wired into a terminal box onto lightning arreste001 DIN EN ISO 90 terminals, fabricate Dehn From the terminal box on prepared coated cables with plugs are led on On the rotor-side(slipring) the device is pre-wiredb on to plugs ABB-03 Terminal box(stator) ABB-04 Terminal box(rotor) STEMMANN-TECHNIK GMBH Quendorfer StraBe 34 Postfach 14 60 TEL:+49(0)592381208 D48465 Schutt D48459 Schuttorf FAX:+49(0)5923/81274 Page 10 of 16
STEMMANNTECHNIK GMBH DIN EN ISO 9001 STEMMANN-TECHNIK GMBH Quendorfer Straße 34 Postfach 14 60 TEL: +49 (0) 5923/81 208 D 48465 Schüttorf D 48459 Schüttorf FAX: +49 (0) 5923/81 274 Page 10 of 16 The brushes are pre-wired into a terminal box onto lightning arresterterminals, fabricate Dehn. From the terminal box on prepared coated cables with plugs are led on. On the rotor-side (slipring) the device is pre-wiredb on to plugs. ABB-03 Terminal box (stator) ABB-04 Terminal box (rotor)