第36卷第7期 北京科技大学学报 Vol.36 No.7 2014年7月 Journal of University of Science and Technology Beijing Jul.2014 生物质木炭用于鲕状高磷铁矿除磷 唐惠庆四,范立强,马龙,郭占成 北京科技大学钢铁治金新技术国家重点实验室,北京100083 ☒通信作者,E-mail:hqtang@ustb.cdu.cn 摘要针对难处理的鲕状高磷铁矿,提出了首先采用高气化性生物质木炭制备含碳球团,然后通过直接还原一高温熔分的 方法,成功实现了该铁矿的除磷提铁.直接还原实验采用管式炉.考察了还原温度、生物质木炭加入比例(碳氧摩尔比)和气 氛等条件对样品还原行为的影响,并确定了适宜的还原条件为温度1373K、配碳量0.9、时间15~25min以及气氛Po,/Po= 1:1.在此条件下,样品的金属化率和残碳质量分数分别在75%~80%和0.69%~0.11%的范围内.通过对该金属化球团的 X射线衍射和扫描电镜一能谱分析发现:还原后样品中的主要物相为金属铁、磷灰石和硅酸三钙:磷没有被还原而仍以磷灰石 的形式存在于脉石中.高温熔分实验采用S一Mo棒高温箱式炉.实验结果得到磷质量分数为0.4%的铁样.在熔分体系中进 一步添加相对质量为2%~4%的Na,C0,可以得到磷质量分数在0.3%以下的铁样.基于以上分析,证明了采用生物质木 炭用于高磷铁矿的除磷提铁是可行的. 关键词铁矿石:脱磷:生物质:直接还原 分类号TD951 Phosphorus removal of oolitic high-phosphorus iron ore using biomass char TANG Hui-qing,FAN Li-qiang,MA Long,GUO Zhan-cheng State Key Laboratory of Advanced Metallurgy,University of Science and Technology Beijing,Beijing 100083,China Corresponding author,E-mail:hqtang@ustb.edu.cn ABSTRACT A method of phosphorus removal was proposed to process oolitic high-phosphorus iron ore.It is an integration of direct reduction and melting separation with carbon-containing pellets prepared with high-reactivity biomass char.Direct reduction experi- ments were performed in a tubular furnace,and three parameters were investigated,i.e.,reduction temperature,biomass char adding ratio (carbon-to-oxygen molar ratio)and atmospheres.The optimum condition was determined to be the reduction temperature of 1373 K,the biomass adding ratio of .9,the Pco/Pco value of 1:1,and the reduction time of 15 to 25 min.Under this condition,the met- allization rate and the residual carbon content of reduced samples are 75%to80%and 0.69%to0.11%,respectively.SEM-EDS and XRD examination of reduced samples obtained under the optimum condition shows that the major phases are metallic iron,calcium sili- cate and calcium phosphate,but phosphorus still remains in gangue.Subsequent melting separation experiments were conducted in a Si-Mo high-temperature furnace.Metal with the phosphorus content of some 0.4%was obtained from the reduced samples:and further- more,metal with the phosphorus content of less than 0.3%could be obtained after introducing 2%to 4%Na,CO,into the melting sys- tem.Based on the above analysis,the feasibility of applying biomass char for phosphorus removal is demonstrated. KEY WORDS iron ores;phosphorus removal;biomass:direct reduction 鄂西高磷鲕状赤铁矿储量丰富,约为37.2亿.大到1.0%0,这给该矿的除磷提铁带来了很大困 高磷鲕状赤铁矿属于难选难治矿种,经过初步选矿 难.目前对于该矿的脱磷提铁方法主要包括微生物 后,其铁品位可以达到50%,不过磷质量分数也增 除磷、湿法治金法和火法治金法三大类.相对而言, 收稿日期:2013-1001 基金项目:国家自然科学基金资助项目(51144010):钢铁治金新技术国家重点实验室开放基金资助项目(416020020) DOI:10.13374/j.issn1001-053x.2014.07.003:http://journals.ustb.edu.cn第 36 卷 第 7 期 2014 年 7 月 北京科技大学学报 Journal of University of Science and Technology Beijing Vol. 36 No. 7 Jul. 2014 生物质木炭用于鲕状高磷铁矿除磷 唐惠庆,范立强,马 龙,郭占成 北京科技大学钢铁冶金新技术国家重点实验室,北京 100083 通信作者,E-mail: hqtang@ ustb. edu. cn 摘 要 针对难处理的鲕状高磷铁矿,提出了首先采用高气化性生物质木炭制备含碳球团,然后通过直接还原--高温熔分的 方法,成功实现了该铁矿的除磷提铁. 直接还原实验采用管式炉. 考察了还原温度、生物质木炭加入比例( 碳氧摩尔比) 和气 氛等条件对样品还原行为的影响,并确定了适宜的还原条件为温度 1373 K、配碳量 0. 9、时间 15 ~ 25 min 以及气氛 PCO2 /PCO = 1∶ 1. 在此条件下,样品的金属化率和残碳质量分数分别在 75% ~ 80% 和 0. 69% ~ 0. 11% 的范围内. 通过对该金属化球团的 X 射线衍射和扫描电镜--能谱分析发现: 还原后样品中的主要物相为金属铁、磷灰石和硅酸三钙; 磷没有被还原而仍以磷灰石 的形式存在于脉石中. 高温熔分实验采用 Si--Mo 棒高温箱式炉. 实验结果得到磷质量分数为 0. 4% 的铁样. 在熔分体系中进 一步添加相对质量为 2% ~ 4% 的 Na2CO3,可以得到磷质量分数在 0. 3% 以下的铁样. 基于以上分析,证明了采用生物质木 炭用于高磷铁矿的除磷提铁是可行的. 关键词 铁矿石; 脱磷; 生物质; 直接还原 分类号 TD 951 Phosphorus removal of oolitic high-phosphorus iron ore using biomass char TANG Hui-qing ,FAN Li-qiang,MA Long,GUO Zhan-cheng State Key Laboratory of Advanced Metallurgy,University of Science and Technology Beijing,Beijing 100083,China Corresponding author,E-mail: hqtang@ ustb. edu. cn ABSTRACT A method of phosphorus removal was proposed to process oolitic high-phosphorus iron ore. It is an integration of direct reduction and melting separation with carbon-containing pellets prepared with high-reactivity biomass char. Direct reduction experiments were performed in a tubular furnace,and three parameters were investigated,i. e. ,reduction temperature,biomass char adding ratio ( carbon-to-oxygen molar ratio) and atmospheres. The optimum condition was determined to be the reduction temperature of 1373 K,the biomass adding ratio of 0. 9,the PCO2 /PCO value of 1∶ 1,and the reduction time of 15 to 25 min. Under this condition,the metallization rate and the residual carbon content of reduced samples are 75% to 80% and 0. 69% to 0. 11% ,respectively. SEM-EDS and XRD examination of reduced samples obtained under the optimum condition shows that the major phases are metallic iron,calcium silicate and calcium phosphate,but phosphorus still remains in gangue. Subsequent melting separation experiments were conducted in a Si-Mo high-temperature furnace. Metal with the phosphorus content of some 0. 4% was obtained from the reduced samples; and furthermore,metal with the phosphorus content of less than 0. 3% could be obtained after introducing 2% to 4% Na2CO3 into the melting system. Based on the above analysis,the feasibility of applying biomass char for phosphorus removal is demonstrated. KEY WORDS iron ores; phosphorus removal; biomass; direct reduction 收稿日期: 2013--10--01 基金项目: 国家自然科学基金资助项目( 51144010) ; 钢铁冶金新技术国家重点实验室开放基金资助项目( 416020020) DOI: 10. 13374 /j. issn1001--053x. 2014. 07. 003; http: / /journals. ustb. edu. cn 鄂西高磷鲕状赤铁矿储量丰富,约为 37. 2 亿 t. 高磷鲕状赤铁矿属于难选难冶矿种,经过初步选矿 后,其铁品位可以达到 50% ,不过磷质量分数也增 大到 1. 0%[1],这给该矿的除磷提铁带来了很大困 难. 目前对于该矿的脱磷提铁方法主要包括微生物 除磷、湿法冶金法和火法冶金法三大类. 相对而言