《光伏》行业培训教材（参考资料，共三章）.doc_大学文库

培训教材目录第一章基础培训教材第一节常用术语解释（一） ···········································································1 1．组装图·····················································································1 2．轴向引线元件··············································································1 3．单端引线元件··············································································1 4．印刷电路板 ················································································1 5．成品电路板 ················································································1 6．单面板······················································································1 7．双面板······················································································1 8．层板·························································································2 9．焊盘 ······················································································2 10．元件面 ···················································································2 11．焊接面 ···················································································2 12．元件符号 ···············································································2 13．母板 ······················································································2 14．金属化孔（PTH）·······································································2 15．连接孔 ···················································································2 16．极性元件 ················································································2 17．极性标志··················································································2 18．导体 ·····················································································2 19．绝缘体 ···················································································2 20．半导体 ···················································································3 21．双面直插··················································································3 22．套管 ······················································································3 23．阻脚 ·······················································································3 24．管脚打弯 ···············································································3 25．预面型·····················································································3 第一节常用术语解释（二）···············································································4 1．空焊·························································································4 2．假焊·························································································4 3．冷焊·························································································4 4．桥接·························································································4 5．错件·························································································4 6．缺件·························································································4 7．极性反向 ···················································································4 8．零件倒置 ··················································································4 9．零件偏位 ···················································································4 10．锡垫损伤··················································································4 11．污染不洁··················································································4 12．爆板 ······················································································4 13．包焊 ······················································································4

14．锡球 ·······················································································4 15．异物 ·······················································································4 16．污染 ······················································································4 17．跷皮 ······················································································4 18 板弯变形····················································································4 19．撞角、板伤···············································································4 20．爆板 ·······················································································4 21．跪脚 ······················································································4 22．浮高 ·······················································································4 23．刮伤 ······················································································4 24．PCB 板异物 ·············································································4 25．修补不良 ················································································4 26．实体 ······················································································5 27．过程 ······················································································5 28．程序 ······················································································5 29．检验 ······················································································5 30．合格 ······················································································5 31．不合格·····················································································5 32．缺陷 ······················································································5 33．质量要求 ················································································5 34．自检 ······················································································5 35．服务 ·······················································································5 第二节电子元件基础知识····················································································6 （一）阻器和电容器·····················································································6 1．种类·························································································6 2．电阻的单位 ················································································6 3．功率·························································································6 4．误差·························································································6 5．电阻的标识方法·········································································6-8 6．功率电阻 ···················································································8 7．电阻网络 ·················································································8-9 8．电位器······················································································9 9．热敏电阻器 ················································································9 10．可变电阻器···············································································9 （二）电容器····························································································10 1．概念和作用 ···············································································10 2．电路符号 ··················································································10 3．类型························································································10 4．电容量·····················································································10 5．直流工作电压·············································································10 6．电容器上的工程编码 ····································································10 7．习题····················································································11-12 二、变压器（Transformer）和电感器（Inductor）·······················································13 （一）变压器····················································································13 （二）电感器····················································································13 三、二极管(diodc) ····························································································14

1．稳压二极管 ··················································································14 2．发光二极管(LED)···········································································14 四、三极管(triode)····························································································15 1．习题································································································16 五、晶体（crystal）····························································································17 六、晶振（振荡器）···························································································17 七、集成电路（IC）···························································································17 八、稳压器······································································································18 九、IC 插座（Socket）························································································18 十、其它各种元件 ·····························································································19 1．开关(Rwitch)·····················································································19 2．继电器(Relayo) ··················································································20 3．连接器(Connector) ··············································································20 4．混合电(mixed circuit) ···········································································20 5．延迟器····························································································20 6．篇程连接器 ······················································································20 7．保险丝(fuse) ·····················································································20 8．光学显示器(optic monitor) ···································································20 9．信号灯(signal lamp) ·············································································20 十一、静电防护知识····························································································20 1．手带···························································································21 2．脚带···························································································21 3．工作台表层材料·············································································21 4．导电地板胶和导电腊·······································································21 5．导电框························································································21 6．防静电袋·····················································································22 7．空气电离器 ··················································································22 8．抗静电链·····················································································22 十二、储蓄过程··································································································23 十三、元件符号归类····························································································23 一、公司产品生产工艺流程··········································································24 二、插件技术 ··························································································24 1．电阻的安装···················································································24 2．电容的插装···············································································25-26 3．二极管的插装················································································27 4．三极管的安装················································································27 5．晶体的安装···················································································27 6．振荡器的安装················································································27 7． IC 的安装·····················································································27 8．电感器的发装················································································27 9．变压器的安装················································································27 三、补焊技术 ··························································································28 四、测试技术 ······················································································28-29 第二章品质管制的演进史 ······················································································30 第一节、品质管制演进史··············································································30 一、品质管制的进化史·················································································30

第二节、品管教育之实施 ·························································································31 一、品质意识的灌输 ···················································································31 二、品管方法的训练及导入···········································································32 三、全员参与，全员改善··············································································33 第三节品管应用手法························································································34 一、层别法·······························································································34 二、柏拉图法························································································35/36 三、特性要因图法 ······················································································37 （一）特性要因图使用步骤··········································································37 （二）特性要因图与柏拉图之使用··································································38 （三）特性要因图再分析·············································································38 四、散布图法····························································································39 五、直方图法····························································································40 六、管制图法····························································································41 （一）管制图的实施循环 ···········································································41 （二）管制图分类····················································································42 1．计量值管制图················································································42 2．计数值管制图················································································42 （三）X—R 管制图·····················································································43 七、查核表（Check Sheet）·········································································44/45 第四节品管抽样检验··················································································46 （一）抽样检验的由来················································································46 （二）抽样检验的定义················································································46 （三）用语说明························································································46 1．交货者及检验收者············································································46 2．检验群体 ·······················································································46 3．样本·····························································································46 4．合格判定个数··················································································46 5．合格判定值 ····················································································46 6．缺点·····························································································46 7．不良品··························································································47 四、抽样检验的型态分类··············································································47 1．规准型抽样检验·················································································47 2．选别型抽样检验·················································································47 3．调整型的抽样检验··············································································47 4．连续生产型抽样检验 ···········································································47 五、抽样检验与全数检验之采用····································································48 1．检验的场合···················································································48 2．适应全数检验的场合········································································48 六、抽样检验的优劣··················································································48 1．优点 ···························································································48 2．缺点 ···························································································48 七、规准型抽样检验··················································································48 1．允收水准（Acceptable Quality Level） ···················································48 2． AQL 型抽样检验 ············································································49 八、MIL-STD-105EⅡ抽样步骤 ·································································49/50 九、抽取样本的方法··················································································50

第三章 5S 活动与 ISO9000 知识第一节 5S 活动 ····························································································51 一、5S 活动的兴起 ························································································51 二、定义 ····································································································51 三、整理整顿与 5S 活动··············································································52/53 四、推行 5S 活动的心得··················································································54 五、5S 活动的作用 ························································································54 第二节 ISO9000 基础知识··············································································55 一、前言 ···································································································55 二、ISO9000：94 版标准的构成 ·······································································55 三、重要的术语······················································································· 5556 四、现场质量管理 ························································································56 1．目标 ································································································56 2．精髓 ································································································56 3．任务 ································································································56 4．要求 ·····························································································57 ISO9001：2000 版······························································································58 1．范围···································································································58 2．参考标准 ····························································································58 3．名词与定义··································································································58 4．品质管理系统···························································································58/69