HEAT EXCHANGER NETWORK SYNTHESIS 1: TARGETING OBJECTIVES: 1 Determine the minimum energy inputs required for a process 2Determine the minimum number of heat exchangers required to transfer this energy 3Develop a methodology for determining where these heat exchangers should be placed in the process
MAJOR PROCESS TYPES CONTINUOUS STEADYSTATE- Used for world-scale production of commodity chemicals Large, centrally located plants BATCH Used for small-scale production of high value-added chemicals JIT MINIPLANT Used for on-site production of hazardous or difficult to transport chemicals Continuous Steady-State is the dominant process type
WHAT IS ASPEN? A computer program for steady-state process simulation (a.k. process Flowsheeting) Developed for the simulation of Chemical Petrochemical Processes Coal-based Processes Petroleum Refining Polymer Processes One of many commercially available flowsheeting programs such as PROII (Simulation Sciences) HYSIM (Hyprotech) ChemCad(Chemstation)
CONTENTS INTRODUCTION A. Types of Material Balance Problems B. Historical Perspective CONSERVATION OF MASS A. Control volumes B. Holdup or Inventor C. Material Balance Basis D. Material balances I. PROCESSES The Concept of a process Basic processing functions C. Unit Operatic Modes of process Operations
DEFINITIONS EQUIPMENT RATING: Given the input streams, operating parameters, and size parameters, determine the equipment performance and output streams EQUIPMENT SIZING: Given the input streams and the performance specifications, estimate the economically important size parameters using approximate methods EQUIPMENT DESIGN: Produce a design in enough detail to guide the fabrication of the item of equipment
HEAT EXCHANGER NETWORK SYNTHESIS 1: TARGETING OBJECTIVES: 1 Determine the minimum energy inputs required for a process 2Determine the minimum number of heat exchangers required to transfer this energy 3Develop a methodology for determining where these heat exchangers should be placed in the process
WHATIS DESIGN??? A DESIGN IS PLAN FOR: Manufacturing an artifact refrigerator or a rug Building the mean of manufacture A factory or a chemical plant Building structure A bridge or a baseball stadium Implementing an organization A hospital emergency room A air transportation system