The second edition ofthe Fermentation andBiochemica1 Engineer￾ing Handbook, like the previous edition, is intended to assist the develop￾ment, design and production engineer who is engaged in the fermentation industry. Particular emphasis is give to those unit operations most frequently encountered in the commercial production ofchemicals and pharmaceuticals via fermentation

Common, everyday water is a major consideration in a pharmaceu￾tical plant. The final product or any of its intermediate materials can only be as contaminant-free as the water available at that stage. Water may be an ingredient or used principally to wash and rinse product contact components and equipment. Water is also used to humidiethe air, to generate clean steam for sterilization, to cool or heat, as a solvent, for drinking and sanitary uses, etc. To better control this critical media

The engineer designing an ion exchange column operation usually will prefer to work with the simplest kinetic model and linear driving force approximations. The weakness ofthis approach is that any driving force law only regards the momentary exchange rate as a hnction of the solute concentration in the bulk solution and the average concentration in the particle, neglecting the effect of concentration profiles in the particle

2.1 The Microbiological Laboratories Isolation of organisms for new products normally does not occur in laboratories associated with production cultures, however, production (mi￾crobiological) laboratories frequently do mutation and isolation work to produce strains with higher yields, to suppress a by-product, to reduce the formation of a surfactant, to change the physical properties of the broth to facilitate the product recovery

When designing a fermenter, one primary consideration is the removal of heat. There is a practical limit to the square feet of cooling surface that can be achieved from a tank jacket and the amount of coils that can be placed inside the tank. The three sources of heat to be removed are from the cooling of media after batch sterilization, from the exothermic fermentation process

Specific nutritional requirements of microorganisms used in industrial fermentation processes are as complex and varied as the microorganisms in question. Not only are the types of microorganisms diverse (bacteria, molds and yeast, normally), but the species and strains become very specific as to their requirements

A common problem for a biochemical engineer is to be handed a microorganism and be told he has six months to design a plant to produce the new fermentation product. Although this seems to be a formidable task, with the proper approach this task can be reduced to a manageable level. There are many ways to approach the problem of optimization and design of a fermentation process

The introduction of fluidfoil impellers, as shown in Fig. 9a through 9f, give a wide variety of mixing conditions suitable for high flow and low fluid shear rates. Fluidfoil impellers use the principles developed in airfoil work in wind tunnels for aircraft. Figure 10a shows what is desirable, which is no form separation of the fluid, and maximum lift and drag coefficients, which is what one is trying to achieve with the fluidfoil impellers. Figure 10b shows

Fluid mixing is essential in fermentation processes. Usually the most critical steps in which mixers are used are in the aerobic fermentation process. However, mixers are also used in many auxiliary places in the fermentation process and there are places also for agitation in anaerobic fermentation steps

3.0 BIOREACTORS FOR PLANT CELL TISSUE AND ORGAN CULTURES fly Shinsaku Takayama) 3.1 Background of the Technique-Historical Overview HaberlandtL'] first reported plant cell, tissue, and organ cultures in 1902. He separated plant tissues and attempted to grow them in a simple nutrient medium. He was able to maintain these cells in a culture medium for