Chen, K."Industrial Illuminating Systems The electrical Engineering Handbook Ed. Richard C. Dorf Boca raton crc Press llc. 2000
Chen, K. “Industrial Illuminating Systems” The Electrical Engineering Handbook Ed. Richard C. Dorf Boca Raton: CRC Press LLC, 2000
107 Industrial Illuminating Systems 107.1 New Concepts in Designing an Industrial Iluminating Syst Determination of Illuminance Levels. Illuminatio Computational Methods 107.2 Factors Affecting Industrial Illumination Basic Definitions. Factors and Remedies. Daylighting 107.3 System Components Light Sources. Ballasts. Luminaires 107.4 Applications Types of Industrial Illuminating Systems. Selection of the 107.5 System Energy Efficiency Considerations Carlsons Consulting engineers Controls. Lighting and Energy Standards 107.1 New Concepts in Designing an Industrial Illuminating System Determination of illuminance levels Among the many new concepts for lighting design, the first to be discussed is the new method of determining illuminance levels. In the past when illuminating engineers wanted to find the recommended illuminance ley for a given task, they would look in the lighting handbook to find a recommended level and then design an uminating system for the task using the value as a minimum. This procedure provides very little latitude for fine-tuning an illumination design. In the new method, a more ce ive investigation of requir 1. Instead of a single recommended illuminance value, a category letter is assigned. Table 107.1 shows rent category letters for a selected group of industries(partial only; for complete list see IES Lighting Handbook [1993]) 2. The category letters are used to define a range of illuminance. Table 107. 2 details illuminance categories and illuminance values for generic types of activities in interiors 3. From within the recommended range of illuminance, a specific value of illuminance is selected after onsideration is given to the average age of workers, the importance of speed and accuracy, and the The importance of acknowledging the speed and accuracy with which a task must be performed is readily recognized. Less obvious is the need to consider the age of workers and the reflectance of task background. c 2000 by CRC Press LLC
© 2000 by CRC Press LLC 107 Industrial Illuminating Systems 107.1 New Concepts in Designing an Industrial Illuminating System Determination of Illuminance Levels • Illumination Computational Methods 107.2 Factors Affecting Industrial Illumination Basic Definitions • Factors and Remedies • Daylighting 107.3 System Components Light Sources • Ballasts • Luminaires 107.4 Applications Types of Industrial Illuminating Systems • Selection of the Equipment 107.5 System Energy Efficiency Considerations Energy-Saving Lighting Techniques • Lighting Controls • Lighting and Energy Standards 107.1 New Concepts in Designing an Industrial Illuminating System Determination of Illuminance Levels Among the many new concepts for lighting design, the first to be discussed is the new method of determining illuminance levels. In the past when illuminating engineers wanted to find the recommended illuminance level for a given task, they would look in the lighting handbook to find a recommended level and then design an illuminating system for the task using the value as a minimum. This procedure provides very little latitude for fine-tuning an illumination design. In the new method, a more comprehensive investigation of required illuminance is performed according to the following steps: 1. Instead of a single recommended illuminance value, a category letter is assigned. Table 107.1 shows different category letters for a selected group of industries (partial only; for complete list see IES Lighting Handbook [1993]). 2. The category letters are used to define a range of illuminance. Table 107.2 details illuminance categories and illuminance values for generic types of activities in interiors. 3. From within the recommended range of illuminance, a specific value of illuminance is selected after consideration is given to the average age of workers, the importance of speed and accuracy, and the reflectance of task background. The importance of acknowledging the speed and accuracy with which a task must be performed is readily recognized. Less obvious is the need to consider the age of workers and the reflectance of task background. Kao Chen Carlsons Consulting Engineers
TABLE 107.1 Illuminance Categories for Selected Group of Industries Illuminance Continuousbelt ca Hand packing Moderately difficult olives Difficult DEF Examination of canned samples Very difficult Container handling EEDEFFE Automobil GHDDDD Can unscramblers Face of shelves Central stations(see Electric generating stat Inside of mixing bowl al plants) Fermentation room Clay and concrete products Grinding, filter presses, kiln room Sweet yeast-raised products Color and glazing olor and glazing-fine work Fillings and other ingredients DDDDDDDDEDDDEF Cleaning and pressing industry Decorating and icing Mechanical Dry and wet cleaning and steaming Inspection and spotting CDEEFEEGFF Scales and thermometers Wrapping Repair and alteration Cloth products Folding, assembling, pasting Cutting, punching, stitching Embossing and inspection ewin Breweries Clothing manufacture(se GFD Boiling and keg washing Receiving opening, storing, shipping Filling(bottles, cans, kegs) Examining(perching) Candy making Sponging, decanting, winding, measuring Box department Chocolate department snowing, fat extraction, DDDDDD and refining, feeding ning, sorting, dipping, packing Pping E Cream making ewins Gum drops and jellied forms Control rooms (see Electric generating stations--interior) Corridors(see Service spaces Mixing, cooking, molding Die cutting and sorting DDDDEE Cotton gin industry Overhead equipment-separators, driers, grid Kiss making and wrapping cleaners, slick machines, conveyers, feeder Initial grading raw material samples Gin stand D Control console Color grading and cutting int cleaner tomatoes ilk industry Olives F Boiler room Cutting and pitting E Bottle storage Final sorting Bottle sorting Industry representatives have established a table of single illuminance values which, in their opinion, can be used. Illuminance for specific operations can also be determined using illuminance categories of similar tasks and activities found in this t and the application of the appropriate weighting factors Source: IES Lighting Handbook, Application Volume. e 2000 by CRC Press LLC
© 2000 by CRC Press LLC TABLE 107.1 Illuminance Categories for Selected Group of Industries Illuminance Illuminance Area/Activity Category Area/Activity Category Aircraft maintenance a Canning Aircraft manufacturing a Continuous-belt canning E Assembly Sink canning E Simple D Hand packing D Moderately difficult E Olives E Difficult F Examination of canned samples F Very difficult G Container handling Exacting H Inspection F Automobile manufacturing Can unscramblers E Bakeries Labeling and cartoning D Mixing room D Casting (see Foundries) Face of shelves D Central stations (see Electric generating stations) Inside of mixing bowl D Chemical plants (see Petroleum and chemical plants) Fermentation room D Clay and concrete products Make-up room Grinding, filter presses, kiln rooms C Bread D Molding, pressing, cleaning, trimming D Sweet yeast-raised products D Enameling E Proofing room D Color and glazing—rough work E Oven room D Color and glazing—fine work F Fillings and other ingredients D Cleaning and pressing industry Decorating and icing Checking and sorting E Mechanical D Dry and wet cleaning and steaming E Hand E Inspection and spotting G Scales and thermometers D Pressing F Wrapping D Repair and alteration F Book binding Cloth products Folding, assembling, pasting D Cloth inspection I Cutting, punching, stitching E Cutting G Embossing and inspection F Sewing G Breweries Pressing F Brew house D Clothing manufacture (see Sewn Products) Boiling and keg washing D Receiving opening, storing, shipping D Filling (bottles, cans, kegs) D Examining (perching) I Candy making Sponging, decanting, winding, measuring D Box department D Piling up and marking E Chocolate department Cutting G Husking, winnowing, fat extraction, D Pattern making, preparation of trimming, piping, E crushing and refining, feeding canvas and shoulder pads Bean cleaning, sorting, dipping, packing, D Filling, bundling, shading, stitching D wrapping Shops F Milling E Inspection G Cream making Pressing F Mixing, cooking, molding D Sewing G Gum drops and jellied forms D Control rooms Hand decorating D (see Electric generating stations—interior) Hard candy Corridors (see Service spaces) Mixing, cooking, molding D Cotton gin industry Die cutting and sorting E Overhead equipment—separators, driers, grid D Kiss making and wrapping E cleaners, slick machines, conveyers, feeders Canning and preserving and catwalks Initial grading raw material samples D Gin stand D Tomatoes E Control console D Color grading and cutting rooms F Lint cleaner D Preparation Bale press D Preliminary sorting Dairy farms (see Farms) Apricots and peaches D Dairy products Tomatoes E Fluid milk industry Olives F Boiler room D Cutting and pitting E Bottle storage D Final sorting E Bottle sorting E a Industry representatives have established a table of single illuminance values which, in their opinion, can be used. Illuminance values for specific operations can also be determined using illuminance categories of similar tasks and activities found in this table and the application of the appropriate weighting factors. Source: IES Lighting Handbook, Application Volume
TABLE 107.2 Illuminance Categories and Illuminance Values for Generic Typ ivities in Interiors Ranges of Illuminances Category Footcandles Reference work-plane with dark 20-30-50 2-3-5 rientation for short 50-75-100 5-75-10 General lighting pace 100-150-200 10-15-20 throughout spaces casionally performed Performance of visual tasks of high contrast 200-300-500 20.-30-50 r large size Performance of visual tasks of medium E 500-750-1,000 Illuminance on task contrast or small size Performance of visual tasks of low contrast 1,000-1,500-2,000 100-150-200 or very small size Performance of visual tasks of low contrast and very small size over a prolonged perio Performance of very prolonged and exacting 5000-7,500-10000500-750-1,000 nation of ger isual tasks Performance of very special visual tasks of 10000-15000-20,0001,000-1,500-2,000 lighting) Source: IES Lighting Handbook, Application Volume. To compensate for reduced visual acuity, more illuminance is needed. Using the average age of workers as the age criterion is a compromise between the need of the young and the older workers and, therefore, a valid criterion Task background affects the ability to see because it affects contrast, an important aspect of visibility. More illuminance is required to enhance the visibility of tasks with poor contrast. Reflectance is calculated by dividing the reflected value by the incident value. The data given in Tables 107.3 and 107. 4 are taken from the IES Lighting Handbook [1987] and are applied to provide a single value of illuminance from within the range Illuminating system design can begin after the desired value of illuminance for a given task has been determined. Based on the IES Handbook, the zonal cavity method of determining the number of luminaires and lamps to yield a specified maintained luminance remains unchanged. Illumination Computational Methods Zonal Cavity Method. Introduced in 1964, the zonal cavity method of performing lighting computations has gained rapid acceptance as the preferred way to calculate number and placement of luminaires required to tisfy a specified illuminance level requirement. Zonal cavity provides a higher degree of accuracy than does the old lumen method, because it gives individual consideration to factors that are glossed over empirically the lumen method Definition of Cavities. With the zonal cavity method, the room is considered to contain three vertical or cavities. Figure 107.1 defines the various cavities used in this method of computation. Height for luminaire to ceiling is designated as the ceiling cavity (ha). Distance from luminaire to the work plane is the room cavity (hr), and the floor cavity(hg)is measured from the work plane to the floor. for each of the three cavities. Following is the formula for determining the cavity rtig e"cavity ratio"(CR) To apply the zonal cavity method, it is necessary to determine a parameter known as th 5h(room length (107 (room length x room width) where hequals ha for ceiling cavity ratio(CCr),hn for room cavity ratio(rCr),h for floor cavity ratio(FCR) e 2000 by CRC Press LLC
© 2000 by CRC Press LLC To compensate for reduced visual acuity, more illuminance is needed. Using the average age of workers as the age criterion is a compromise between the need of the young and the older workers and, therefore, a valid criterion. Task background affects the ability to see because it affects contrast, an important aspect of visibility. More illuminance is required to enhance the visibility of tasks with poor contrast. Reflectance is calculated by dividing the reflected value by the incident value. The data given in Tables 107.3 and 107.4 are taken from the IES Lighting Handbook [1987] and are applied to provide a single value of illuminance from within the range recommended. Illuminating system design can begin after the desired value of illuminance for a given task has been determined. Based on the IES Handbook, the zonal cavity method of determining the number of luminaires and lamps to yield a specified maintained luminance remains unchanged. Illumination Computational Methods Zonal Cavity Method. Introduced in 1964, the zonal cavity method of performing lighting computations has gained rapid acceptance as the preferred way to calculate number and placement of luminaires required to satisfy a specified illuminance level requirement. Zonal cavity provides a higher degree of accuracy than does the old lumen method, because it gives individual consideration to factors that are glossed over empirically in the lumen method. Definition of Cavities. With the zonal cavity method, the room is considered to contain three vertical zones or cavities. Figure 107.1 defines the various cavities used in this method of computation. Height for luminaire to ceiling is designated as the ceiling cavity (hcc). Distance from luminaire to the work plane is the room cavity (hrc), and the floor cavity (hfc) is measured from the work plane to the floor. To apply the zonal cavity method, it is necessary to determine a parameter known as the “cavity ratio” (CR) for each of the three cavities. Following is the formula for determining the cavity ratio: (107.1) where h equals hcc for ceiling cavity ratio (CCR), hrc for room cavity ratio (RCR), hfc for floor cavity ratio (FCR). TABLE 107.2 Illuminance Categories and Illuminance Values for Generic Types of Activities in Interiors Illuminance Ranges of Illuminances Type of Activity Category Lux Footcandles Reference Work-Plane Public spaces with dark surroundings A 20–30–50 2–3–5 Simple orientation for short temporary visits B 50–75–100 5–7.5–10 General lighting Working spaces where visual tasks are only throughout spaces occasionally performed C 100–150–200 10–15–20 Performance of visual tasks of high contrast or large size D 200–300–500 20–30–50 Performance of visual tasks of medium contrast or small size E 500–750–1,000 50–75–100 Illuminance on task Performance of visual tasks of low contrast or very small size F 1,000–1,500–2,000 100–150–200 Performance of visual tasks of low contrast and very small size over a prolonged period G 2,000–3,000–5,000 200–300–500 Illuminance on task, obtained by a combination of general and local (supplementary lighting) Performance of very prolonged and exacting visual tasks H 5,000–7,500–10,000 500–750–1,000 Performance of very special visual tasks of extremely low contrast and small size I 10,000–15,000–20,000 1,000–1,500–2,000 Source: IES Lighting Handbook, Application Volume. cavity ratio 5 (room length + room width) (room length room width) = ¥ h
TABLE 107.3 Weighting Factors for Selecting Specific Illuminance Within Ranges A, B, and c Weighting Factor 0 Under 40 40to55 Over 55 30to70% 70% 30to70% Source: IES Lighting Handbook, Application Volume. Note: Weighting factors are based upon worker and task information. 1. Assign the appropriate weighting factor for each characteristic. 2. Add the two weights; refer to Table 107. 2, Categories D through I a. If the algebraic sum is-2 or-3, use the lowest range value. b. If the algebraic sum is-1, 0, or +l, use the middle range value. c. If the algebraic sum is +2 or +3, use the highest range value. Evaluation of speed and cy requires that time limitations, the effect of error on safety, quality, and cost, etc be considered. For example, leisure reading imposes no restrictions on time, and errors are seldom costly or unsafe. Reading engineering drawings or a micrometer requires curacy and, sometimes, speed. Properly positioning material in a press or mill can impose demands on safety, accuracy, and time. CEILING CAVITY luminaire nares一 ROOM CAVITY Fioor FIGURE 107. 1 Basic cavity divisions of space e 2000 by CRC Press LLC
© 2000 by CRC Press LLC TABLE 107.3 Weighting Factors for Selecting Specific Illuminance Within Ranges A, B, and C Occupant and Room Weighting Factor Characteristics* –1 0 +1 Workers’ age (average) Under 40 40 to 55 Over 55 Average room reflectance1 >70% 30 to 70% 70% 30 to 70% <30% Source: IES Lighting Handbook, Application Volume. Note: Weighting factors are based upon worker and task information. 1. Assign the appropriate weighting factor for each characteristic. 2. Add the two weights; refer to Table 107.2, Categories D through I: a. If the algebraic sum is –2 or –3, use the lowest range value. b. If the algebraic sum is –1, 0, or +1, use the middle range value. c. If the algebraic sum is +2 or +3, use the highest range value. *Evaluation of speed and accuracy requires that time limitations, the effect of error on safety, quality, and cost, etc. be considered. For example, leisure reading imposes no restrictions on time, and errors are seldom costly or unsafe. Reading engineering drawings or a micrometer requires accuracy and, sometimes, speed. Properly positioning material in a press or mill can impose demands on safety, accuracy, and time. FIGURE 107.1 Basic cavity divisions of space
Lumen Method Details. Because of the ease of application of the lumen method which yields the average The lumen method is based on the definition of a footcandle, which equals one lumen per square fg Form. illumination in a room, it is usually employed for larger areas, where the illumination is substantially ur footcandle lumen striking an area (107.2) quare feet of area In order to take into consideration such factors as dirt on the luminaire, general depreciation in lume output of the lamp, and so on, the above formula is modified as follows footcandle lamps/ luminaire× lumens/p×CU×LLF (1073) area/luminaire ethod, the following key steps should be taken a. Determine the required level of illuminance. b. Determine the coefficient of utilization(CU)which is the ratio of the lumens reaching the working plane to the total lumens generated by the lamps. This is a factor that takes into account the efficiency and the distribution of the luminaire, its mounting height, the room proportions, and the reflectances of the walls, ceiling, and floor. Rooms are classified according to shape by 10 room cavity numbers. The cavity ratio can be calculated using the formula given in Eq. (107. 1). The coefficient of utilization is selected from tables prepared for various luminaires by manufacturers C. Determine the light loss factor (LLF). The final light loss factor is the product of all the contributing loss factors. Lamp manufacturers rate filament lamps in accordance with their output when the lamp is new; vapor discharge lamps(fluorescent, mercury, and other types )are rated in accordance with their output after 100 hr of burning d. Calculate the number of lamps and luminaires required: footcandles×area no of lamps (1074) lumens/p× CU x LLF no of lamps no of luminaires- lamps/luminair (1075) e. Determine the location of the luminaire--luminaire locations depend on the general architecture, size ys, type of luminaire, posi Point-by-Point Method. Although currently light computations emphasize the zonal cavity method, there is still considerable merit in the point-by-point method. This method lends itself especially well to calculating the illumination level at a particular point where total illumination is the sum of general overhead lighting and supplementary lighting. In this method, information from luminaire candlepower distribution curves must be applied to the mathematical relationship. The total contribution from all luminaires to the illumination level on the task plane must be summed. Direct Illumination Component. The angular coordinate system is most applicable to continuous rows of fluorescent luminaires. Two angles are involved: a longitudinal angle a and a lateral angle B. Angle a is the angle between a vertical line passing through the seeing task (point P)and a line from the seeing task to the end of the rows of luminaires. Angle a is easily determined graphically from a chart showing angles a and p e 2000 by CRC Press LLC
© 2000 by CRC Press LLC Lumen Method Details. Because of the ease of application of the lumen method which yields the average illumination in a room, it is usually employed for larger areas, where the illumination is substantially uniform. The lumen method is based on the definition of a footcandle, which equals one lumen per square foot: (107.2) In order to take into consideration such factors as dirt on the luminaire, general depreciation in lumen output of the lamp, and so on, the above formula is modified as follows: (107.3) In using the lumen method, the following key steps should be taken: a. Determine the required level of illuminance. b. Determine the coefficient of utilization (CU) which is the ratio of the lumens reaching the working plane to the total lumens generated by the lamps. This is a factor that takes into account the efficiency and the distribution of the luminaire, its mounting height, the room proportions, and the reflectances of the walls, ceiling, and floor. Rooms are classified according to shape by 10 room cavity numbers. The cavity ratio can be calculated using the formula given in Eq. (107.1). The coefficient of utilization is selected from tables prepared for various luminaires by manufacturers. c. Determine the light loss factor (LLF). The final light loss factor is the product of all the contributing loss factors. Lamp manufacturers rate filament lamps in accordance with their output when the lamp is new; vapor discharge lamps (fluorescent, mercury, and other types ) are rated in accordance with their output after 100 hr of burning. d. Calculate the number of lamps and luminaires required: (107.4) (107.5) e. Determine the location of the luminaire—luminaire locations depend on the general architecture, size of bays, type of luminaire, position of previous outlets, and so on. Point-by-Point Method. Although currently light computations emphasize the zonal cavity method, there is still considerable merit in the point-by-point method. This method lends itself especially well to calculating the illumination level at a particular point where total illumination is the sum of general overhead lighting and supplementary lighting. In this method, information from luminaire candlepower distribution curves must be applied to the mathematical relationship. The total contribution from all luminaires to the illumination level on the task plane must be summed. Direct Illumination Component. The angular coordinate system is most applicable to continuous rows of fluorescent luminaires. Two angles are involved: a longitudinal angle a and a lateral angle b. Angle a is the angle between a vertical line passing through the seeing task (point P) and a line from the seeing task to the end of the rows of luminaires. Angle a is easily determined graphically from a chart showing angles a and b footcandle lumen striking an area square feet of area = footcandle lamps/luminaire lumens/lp CU LLF area/luminaire = ¥ ¥ ¥ no. of lamps footcandles area lumens/lp CU LLF = ¥ ¥ ¥ no. of luminaires no. of lamps lamps/luminaire =
for various combinations of V and H. Angle B is the angle between the vertical plane of the row of luminaires and a REFERENCE tilted plane containing both the seeing task and the luminaire or row of luminaires. Figure 107.2 shows how angles a and B are defined. The direct illumination component for each luminaire or row of luminaires is determined by referring to the table of direct illumination components for the specific luminaire. The direct illumination components are based on the assumption that the luminaire is mounted 6 ft above the seeing task. If this mounting height is other than 6 ft, the v rect illumination component shown in Table 107.5 must be multiplied by 6/V where Vis the mounting height above the task. Thus the total direct illumination component would VERTICAL PLANE be the product of 6/V and the sum of the individual direct illumination components of each row. Reflected Illumination Components on the Horizontal FIGURE 107.2 Definition of angular coordinate sys- Surfaces. This is calculated in exactly the same manner as tems for direct illumination component. ne average illumination using the lumen method, except that the reflected radiation coefficient(rrc) is substituted for the coefficient of utilization. lamps/ uminaire x lumens/lp×RRC×LLF RH (1076) area/luminaire where RRC= LCw RPM(LCcc -LCw), LCw=wall luminance coefficient, LCac= ceiling cavity luminance coefficient, and RPM room position multiplier. The wall luminance coefficient and the ceiling cavity luminance coefficient are selected for the appropriate room cavity ratio and proper wall and ceiling cavity reflectances from the table of luminance coefficients in the same manner as the coefficient of utilization. The room position multiplier is a function of the room cavity ratio and of the location in the room of the point where the illumination is desired. Table 107. 6 lists the value of the RPM for each possible location of the part in the rooms of all room cavity ratios Figure 107.3 shows a grid diagram that illustrates the method of designating the location in the room by a Reflected Illumination Components on the Vertical Surfaces. To determine illumination reflected to vertical surfaces, the approximate average value is determined using the same general formula, but substituting WRRC all reflected radiation coefficient) for the coefficient of utilization lamps/ luminaire x lumens/lp×WRRC×LLF area/luminaire(on work plane) (107.7) WRRC E all luminance coefficient WDRC (1078) average wall reflectance where WDRC is the wall direct radiation coefficient, which is published for each room cavity ratio together with a table of wall luminance coefficients(see Table 107.5 for a specific type of luminance) e 2000 by CRC Press LLC
© 2000 by CRC Press LLC for various combinations of V and H. Angle b is the angle between the vertical plane of the row of luminaires and a tilted plane containing both the seeing task and the luminaire or row of luminaires. Figure 107.2 shows how angles a and b are defined. The direct illumination component for each luminaire or row of luminaires is determined by referring to the table of direct illumination components for the specific luminaire. The direct illumination components are based on the assumption that the luminaire is mounted 6 ft above the seeing task. If this mounting height is other than 6 ft, the direct illumination component shown in Table 107.5 must be multiplied by 6/V, where V is the mounting height above the task. Thus the total direct illumination component would be the product of 6/V and the sum of the individual direct illumination components of each row. Reflected Illumination Components on the Horizontal Surfaces. This is calculated in exactly the same manner as the average illumination using the lumen method, except that the reflected radiation coefficient (RRC) is substituted for the coefficient of utilization. (107.6) where RRC = LCW + RPM (LCCC – LCW), LCW = wall luminance coefficient, LCCC = ceiling cavity luminance coefficient, and RPM = room position multiplier. The wall luminance coefficient and the ceiling cavity luminance coefficient are selected for the appropriate room cavity ratio and proper wall and ceiling cavity reflectances from the table of luminance coefficients in the same manner as the coefficient of utilization. The room position multiplier is a function of the room cavity ratio and of the location in the room of the point where the illumination is desired. Table 107.6 lists the value of the RPM for each possible location of the part in the rooms of all room cavity ratios. Figure 107.3 shows a grid diagram that illustrates the method of designating the location in the room by a letter and a number. Reflected Illumination Components on the Vertical Surfaces. To determine illumination reflected to vertical surfaces, the approximate average value is determined using the same general formula, but substituting WRRC (wall reflected radiation coefficient) for the coefficient of utilization: (107.7) where (107.8) where WDRC is the wall direct radiation coefficient, which is published for each room cavity ratio together with a table of wall luminance coefficients (see Table 107.5 for a specific type of luminance). FC lamps/luminaire lumens/lp RRC LLF area/luminaire RH = ¥ ¥ ¥ FC lamps/luminaire lumens/lp WRRC LLF area/luminaire (on work plane) RV = ¥ ¥ ¥ WRRC wall luminance coefficient average wall reflectance = – WDRC FIGURE 107.2 Definition of angular coordinate systems for direct illumination component
TABLE 107.5 Direct Illumination Components for Category III Luminaire(Based on F40 Lamps Producing 3100 Lumer Direct Illumination Components 515253545556575515253545556575 Vertical Surface Illumination Footcandles at a Vertical Surface Illumination Footcandles at a Point on a plane parallel to luminaires Point on a Plane Perpendicular to Luminaires 93.3 1.85.07.07.76.63.81.52 84.3271.13 1297.7 3.2.512.6 92.1.6 3019,5a212121m5112 76.81.4 232267 17 352 26.723.819.714.98.74.3 1941347.5 27.124.220.115.39.14.71.1 FC. at a Point on Work plane Category Ill 10.69.57.6 1.616.0984.01.1 9541.5 41.838.1 .76.72.0 45.241.334.8 6792.62 46.943.036.428318.98.93.23 43 47.543.737.028.8194933.54 For T-10 Lamps.=CU×1.02 Luminance Coefficients for 20% Effective Floor Cavity Reflectance Ceiling Cavity WDRC RCR Wall Luminance coefficients eiling Cavity Luminance Coefficients 127 115182 .115 .202 161088 .158077145 72.130066.190.139113085021016 072 35110082021 14910 .141068130064116059 18013 107080020 107.2 Factors Affecting industrial illumination asic definitions Illuminance. luminance is the density of luminous lux on a surface expressed in either footcandles Luminance(or photometric brightness). Luminance is the luminous intensity of a surface in a given direction of projected area of the sur candelas per unit area or in lumer unit area Reflectance. Reflectance is the ratio of the light reflected from a surface to that incident upon it. Reflection may be of several types, the most common being specular, diffuse, spread, and mixed Glare. Glare is any brightness that causes discomfort, interference with vision, or eye fatigue e 2000 by CRC Press LLC
© 2000 by CRC Press LLC 107.2 Factors Affecting Industrial Illumination Basic Definitions Illuminance. lluminance is the density of luminous lux on a surface expressed in either footcandles (lumens/ft2 ) or lux (lx) (lux = 0.0929 fc). Luminance (or photometric brightness). Luminance is the luminous intensity of a surface in a given direction per unit of projected area of the surfaces, expressed in candelas per unit area or in lumens per unit area. Reflectance. Reflectance is the ratio of the light reflected from a surface to that incident upon it. Reflection may be of several types, the most common being specular, diffuse, spread, and mixed. Glare. Glare is any brightness that causes discomfort, interference with vision, or eye fatigue. TABLE 107.5 Direct Illumination Components for Category III Luminaire (Based on F40 Lamps Producing 3100 Lumens) Direct Illumination Components 8 5 15 25 35 45 55 65 75 5 15 25 35 45 55 65 75 Vertical Surface Illumination Footcandles at a Vertical Surface Illumination Footcandles at a µ Point on a Plane Parallel to Luminaires Point on a Plane Perpendicular to Luminaires 0–10 .9 2.6 3.6 3.9 3.3 1.9 .7 .1 .9 .8 .7 .5 .3 .1 — — 0–20 1.8 5.0 7.0 7.7 6.6 3.8 1.5 .2 3.6 3.2 2.7 1.9 1.2 .5 .1 — 0–30 2.6 7.2 10.1 11.3 9.8 5.7 2.3 .3 7.7 7.0 5.8 4.3 2.7 1.1 .3 — 0–40 3.2 9.0 12.8 14.5 12.9 7.7 3.2 .5 12.6 11.6 9.7 7.5 4.9 2.1 .6 — 0–50 3.7 10.3 14.9 17.1 15.7 9.6 4.3 .7 17.8 16.6 14.2 11.2 7.7 3.4 1.1 .1 0–60 4.0 11.2 16.3 18.8 17.6 11.3 5.5 1.0 22.6 21.2 18.4 14.7 10.4 5.1 1.9 .2 0–70 4.1 11.6 17.0 19.8 18.9 12.7 6.8 1.4 26.2 24.7 21.8 17.8 13.1 7.2 3.2 .3 0–80 4.1 11.7 17.3 20.2 19.4 13.3 7.4 1.9 28.2 26.7 23.8 19.7 14.9 8.7 4.3 .8 0–90 4.1 11.7 17.3 20.2 19.4 13.4 7.5 2.0 28.6 27.1 24.2 20.1 15.3 9.1 4.7 1.1 F.C. at a Point on Work Plane Category III 0–10 10.6 9.5 7.6 5.5 3.3 1.3 .3 — 0–20 20.6 18.5 14.9 10.9 6.6 2.6 .7 — 0–30 29.4 26.5 21.6 16.0 9.8 4.0 1.1 — 0–40 36.5 33.1 27.4 20.6 12.9 5.4 1.5 — 0–50 41.8 38.1 31.9 24.3 15.7 6.7 2.0 .1 0–60 45.2 41.3 34.8 26.8 17.6 7.9 2.6 .2 0–70 46.9 43.0 36.4 28.3 18.9 8.9 3.2 .3 0–80 47.4 43.6 36.9 28.8 19.4 9.3 3.5 .4 2 T-12 Lamps—Any Loading 0–90 47.5 43.7 37.0 28.8 19.4 9.3 3.5 .4 For T-10 Lamps—CU 3 1.02 Luminance Coefficients for 20% Effective Floor Cavity Reflectance Reflectances Ceiling Cavity 80 50 10 80 50 10 Walls 50 30 50 30 50 30 50 30 50 30 50 30 WDRC RCR Wall Luminance Coefficients Ceiling Cavity Luminance Coefficients .281 1 .246 .140 .220 .126 .190 .109 .230 .209 .135 .124 .025 .023 .266 2 .232 .127 .209 .115 .182 .102 .222 .190 .130 .113 .024 .021 .245 3 .216 .115 .196 .105 .172 .095 .215 .176 .127 .105 .024 .020 .226 4 .202 .102 .183 .097 .161 .088 .209 .164 .124 .099 .023 .019 .212 5 .191 .097 .173 .090 .154 .082 .204 .156 .121 .094 .023 .018 .196 6 .178 .090 .163 .084 .145 .076 .200 .149 .118 .090 .022 .017 .182 7 .168 .083 .153 .078 .136 .071 .194 .144 .115 .087 .022 .017 .170 8 .158 .077 .145 .072 .130 .066 .190 .139 .113 .085 .021 .016 .159 9 .150 .072 .138 .068 .123 .062 .185 .135 .110 .082 .021 .016 .149 10 .141 .068 .130 .064 .116 .059 .180 .131 .107 .080 .020 .016
TABLE 107.6 Room Position Multipliers A B C D E F A B C D E Room Cavity Ratio=6 0 427481.838484 2326293133 2478190929 353738 3488392 .9595 3283137394143 4488493959697 4293338414345 488493959797 5303640434547 Room Cavity Ratio= 2 Room Cavity Ratio=7 0.18.2123252627 3651.606366 24260.68727883 232630.323334 3446372778285 4466678828586 4.26.29.33353737 46.6883858687 527.303436373 Room Cavity Ratio =3 Room Cavity Ratio=8 233237 0.17.1821222223 5 820.232526 37 58 340.51616569 3222527293030 4425364697375 4222628303132 425767 523.2629303132 Room Cavity Ratio 4 Room Cavity Ratio=9 222832353737 0.15.17.18.1920.20 283340424448 117.1820212223 2.18.2023242525 33542.50545861 43744.52586264 4.20.22252626 3748576 .2325262727 Room Cavity Ratio =5 Room Cavity Ratio =10 21252831.3333 0.14.16 6.17.18.18 25293336.3842 6.1718.1919 228334042 2.16.18.19.212222 3313642.464952 317.1921222323 43338444952544181922232324 334248525456 51 .2022232425 c FIGURE 107.3 Grid diagram for locating points on the work plane e 2000 by CRC Press LLC
© 2000 by CRC Press LLC TABLE 107.6 Room Position Multipliers ABCDEF ABCDEF Room Cavity Ratio = 1 Room Cavity Ratio = 6 0 .24 .42 .47 .48 .44 .48 0 .20 .23 .26 .28 .29 .30 1 .42 .74 .81 .83 .84 .84 1 .23 .26 .29 .31 .33 .36 2 .47 .81 .90 .92 .93 .93 2 .26 .29 .35 .37 .38 .40 3 .48 .83 .92 .94 .95 .95 3 .28 .31 .37 .39 .41 .43 4 .48 .84 .93 .95 .96 .97 4 .29 .33 .38 .41 .43 .45 5 .48 .84 .93 .95 .97 .97 5 .30 .36 .40 .43 .45 .47 Room Cavity Ratio = 2 Room Cavity Ratio = 7 0 .24 .36 .42 .44 .46 .46 0 .18 .21 .23 .25 .26 .27 1 .36 .51 .60 .63 .66 .68 1 .21 .23 .26 .28 .29 .30 2 .42 .60 .68 .72 .78 .83 2 .23 .26 .30 .32 .33 .34 3 .44 .63 .72 .77 .82 .85 3 .25 .28 .32 .34 .35 .36 4 .46 .66 .78 .82 .85 .86 4 .26 .29 .33 .35 .37 .37 5 .46 .68 .83 .85 .86 .87 5 .27 .30 .34 .36 .37 .38 Room Cavity Ratio = 3 Room Cavity Ratio = 8 0 .23 .32 .37 .40 .42 .42 0 .17 .18 .21 .22 .22 .23 1 .32 .40 .48 .51 .53 .57 1 .18 .20 .23 .25 .26 .26 2 .37 .48 .58 .61 .64 .67 2 .21 .23 .26 .27 .28 .29 3 .40 .51 .61 .65 .69 .71 3 .22 .25 .27 .29 .30 .30 4 .42 .53 .64 .69 .73 .75 4 .22 .26 .28 .30 .31 .32 5 .42 .57 .67 .71 .75 .77 5 .23 .26 .29 .30 .31 .32 Room Cavity Ratio = 4 Room Cavity Ratio = 9 0 .22 .28 .32 .35 .37 .37 0 .15 .17 .18 .19 .20 .20 1 .28 .33 .40 .42 .44 .48 1 .17 .18 .20 .21 .22 .23 2 .32 .40 .48 .50 .52 .57 2 .18 .20 .23 .24 .25 .25 3 .35 .42 .50 .54 .58 .61 3 .19 .21 .24 .25 .26 .26 4 .37 .44 .52 .58 .62 .64 4 .20 .22 .25 .26 .26 .27 5 .37 .48 .57 .61 .64 .66 5 .20 .23 .25 .26 .27 .27 Room Cavity Ratio = 5 Room Cavity Ratio = 10 0 .21 .25 .28 .31 .33 .33 0 .14 .16 .16 .17 .18 .18 1 .25 .29 .33 .36 .38 .42 1 .16 .17 .18 .19 .19 .20 2 .28 .33 .40 .42 .44 .48 2 .16 .18 .19 .21 .22 .22 3 .31 .36 .42 .46 .49 .52 3 .17 .19 .21 .22 .23 .23 4 .33 .38 .44 .49 .52 .54 4 .18 .19 .22 .23 .23 .24 5 .33 .42 .48 .52 .54 .56 5 .18 .20 .22 .23 .24 .25 FIGURE 107.3 Grid diagram for locating points on the work plane
Color Rendering Index(Cri). In 1964 the Cie Commission Internationale de l'Eclairage)officially adopted the IES procedure for rating lighting sources and developed the current standard by which light sources are rated for their color rendering properties. The CRI is a numerical value for the color comparison of one light source to that of a reference light source Color Preference Index(CPI). The CPI is determined by a similar procedure to that used for the CRI. The difference is that CPI recognizes the very real human ingredient of preference. This index is based on individual preference for the coloration of certain identifiable objects, such as complexions, meat, vegetables, fruits, and liege, to be slightly different than the colors of these objects in daylight. CPI indicates how a source will render color with respect to how we best appreciate and remember that color. Equivalent Sphere Illumination(ESI). ESI is a means of determining how well a lighting system will provide ask visibility in a given situation. ESI may be predicted for many points in a lighting system through the use of any of several available computer programs or measured in an installation with any of several different types Visual Comfort Probability(VCP). Discomfort glare is most often produced by direct glare from luminances that are excessively bright Discomfort glare can also be caused by reflected glare, which should not be confused with veiling reflections, which cause a reduction in visual performance rather than discomfort. VCP is based in terms of the percentage of people who will be expected to find the given lighting system acceptable when they are seated in the most undesirable location. Factors and remedies Quality of illumination pertains to the distribution of luminaires in the visual environment. The term is used in a positive sense and implies that all luminaires contribute favorably to visual performance. However, glare, diffusion, reflection, uniformity, color, luminance, and luminance ratio all have a significant effect on visibility and the ability to see easily, accurately, and quickly. Industrial installations of poor quality are easily recognized as uncomfortable and possibly hazardous. Some of the factors are discussed in more detail below. electric,it is defined as direct glare. To reduce direct glare, the following suggestions may De useful ght or Direct Glare. When glare is caused by the source of lighting within the field of view, whether dayl a. Decrease the brightness of light sources or lighting equipment, or both. b. Reduce the area of high luminance causing the glare condition C. Increase the angle between the glare source and the line of vision d. Increase the luminance of the area surrounding the glare source and against which it is seen. To reduce direct glare, luminaires should be mounted as far above the normal line of sight as possible and should be designed to limit both the luminance and the quality of light emitted in the 45-85 degree zone ecause such light may interfere with vision. This precaution includes the use of supplementary lighting equipment. There is such a wide divergence of tasks and environmental conditions that it may not be possible to recommend a degree of quality satisfactory to all needs. In production areas, luminaires within the normal ield of view should be shielded to at least 25 degrees from the horizontal, preferably to 45 degrees. Reflected Glare. Reflected glare is caused by the reflection of high-luminance light sources from shiny surfaces. In the manufacturing area, this may be a particularly serious problem where critical seeing is involved with highly polished sheet metal, vernier scales, and machined metal surfaces. There are several ways to minimize a. Use a light source of low luminance, consistent with the type of work in process and the surroundings. b. If the luminance of the light source cannot be reduced to a desirable level, it may be possible to orient the work so that reflections are not directed in the normal line of vision C. Increasing the level of illumination by increasing the number of sources will reduce the effect of reflected glare by reducing the proportion of illumination provided on the task by sources located in position reflections e 2000 by CRC Press LLC
© 2000 by CRC Press LLC Color Rendering Index (CRI). In 1964 the CIE (Commission Internationale de l’Eclairage) officially adopted the IES procedure for rating lighting sources and developed the current standard by which light sources are rated for their color rendering properties. The CRI is a numerical value for the color comparison of one light source to that of a reference light source. Color Preference Index (CPI). The CPI is determined by a similar procedure to that used for the CRI. The difference is that CPI recognizes the very real human ingredient of preference. This index is based on individual preference for the coloration of certain identifiable objects, such as complexions, meat, vegetables, fruits, and foliage, to be slightly different than the colors of these objects in daylight. CPI indicates how a source will render color with respect to how we best appreciate and remember that color. Equivalent Sphere Illumination (ESI). ESI is a means of determining how well a lighting system will provide task visibility in a given situation. ESI may be predicted for many points in a lighting system through the use of any of several available computer programs or measured in an installation with any of several different types of meters. Visual Comfort Probability (VCP). Discomfort glare is most often produced by direct glare from luminances that are excessively bright. Discomfort glare can also be caused by reflected glare, which should not be confused with veiling reflections, which cause a reduction in visual performance rather than discomfort. VCP is based in terms of the percentage of people who will be expected to find the given lighting system acceptable when they are seated in the most undesirable location. Factors and Remedies Quality of illumination pertains to the distribution of luminaires in the visual environment. The term is used in a positive sense and implies that all luminaires contribute favorably to visual performance. However, glare, diffusion, reflection, uniformity, color, luminance, and luminance ratio all have a significant effect on visibility and the ability to see easily, accurately, and quickly. Industrial installations of poor quality are easily recognized as uncomfortable and possibly hazardous. Some of the factors are discussed in more detail below. Direct Glare. When glare is caused by the source of lighting within the field of view, whether daylight or electric, it is defined as direct glare. To reduce direct glare, the following suggestions may be useful: a. Decrease the brightness of light sources or lighting equipment, or both. b. Reduce the area of high luminance causing the glare condition. c. Increase the angle between the glare source and the line of vision. d. Increase the luminance of the area surrounding the glare source and against which it is seen. To reduce direct glare, luminaires should be mounted as far above the normal line of sight as possible and should be designed to limit both the luminance and the quality of light emitted in the 45–85 degree zone because such light may interfere with vision. This precaution includes the use of supplementary lighting equipment. There is such a wide divergence of tasks and environmental conditions that it may not be possible to recommend a degree of quality satisfactory to all needs. In production areas, luminaires within the normal field of view should be shielded to at least 25 degrees from the horizontal, preferably to 45 degrees. Reflected Glare. Reflected glare is caused by the reflection of high-luminance light sources from shiny surfaces. In the manufacturing area, this may be a particularly serious problem where critical seeing is involved with highly polished sheet metal, vernier scales, and machined metal surfaces. There are several ways to minimize or eliminate reflected glare: a. Use a light source of low luminance, consistent with the type of work in process and the surroundings. b. If the luminance of the light source cannot be reduced to a desirable level, it may be possible to orient the work so that reflections are not directed in the normal line of vision. c. Increasing the level of illumination by increasing the number of sources will reduce the effect of reflected glare by reducing the proportion of illumination provided on the task by sources located in positions causing reflections
