
动力设备拆装POWEREQUIPMENTDISMANTLING&FITTING主编廖和德闵桂兰Chief Editors Liao Hede Min Guilan参编林金田高占斌陈坚庄学强Compilers Lin Jintian Gao Zhanbin Chen Jian Zhuang Xueqiang主审蔡振雄陈景锋Chief Revisers Cai Zhenxiong Chen Jingfeng大连海市大学出版社DALIANMARITIMEUNIVERSITYPRESS

动力设备拆装 POWER EQUIPMENT DISMANTLING & FITTING 主编廖和德闵桂兰 Chief Editors Liao Hede Min Guilan 参编林金田高占斌 陈坚庄学强 Compilers Lin Jintian Gao Zhanbin Chen Jian Zhuang Xueqiang 主审蔡振雄陈景锋 Chief Revisers Cai Zhenxiong Chen Jingfeng 大连海事大学出版社 DALIAN MARITIME UNIVERSITY PRESS

廖和德,闵桂兰2006图书在版编目(CIP)数据动力设备拆装/廖和德,闵桂兰主编,一大连:大连海事大学出版社,2006.12ISBN 7-5632-2017-8I.动IⅡI.①廖.②闵Ⅲ.船舶机械一动力装置一装配(机械)一汉、英IV.U664.1中国版本图书馆CIP数据核字(2006)第145786号大连海事大学出版社出版地址:大连市凌海路1号邮政编码:116026电话:0411-84728394传真:0411-84727996http://www.dmupress.comE-mail:cbs@dmupress.com大连雪莲彩印有限公司印装大连海事大学出版社发行幅面尺寸:185mm×260mm印张:14.5字数:359千字印数:1~3000册2006年12月第1版2006年12月第1次印刷责任编辑:黎为封面设计:王艳责任校对:严谨版式设计:书严定价:22.00元

内容提要本书是按照大学轮机工程(管理)专业教学大纲和国家海事局颁布的《海船船员适任考试和评估大纲》的要求编写的。本书中介绍了拆装检修中的工具、量具及用料,并较系统地介绍了各种动力设备的拆装和检修方法。全书共分十五章,内容包括:船舶柴油机、废气涡轮增压器、分油机、船用泵、液压舵机动力油泵、活塞式制冷压缩机、空气压缩机、辅锅炉附件、连杆式液压马达、油水分离器、过滤器、热交换器,以及管路的拆装与检修等。本书主要作为高等航海类院校轮机工程专业本、专科生的教材,可用于各类轮机培训班的实习与训练,也可供船舶轮机管理人员及其他有关技术人员参考。ABSTRACTThis book is compiled in accordance with the teaching syllabus for the students of the marineengineering (management)and the requirements of“Test for Competency and Assessment Syllabusfor Seafarers"stipulated by the Maritime Safety Administration of the People's Republic of China(CHINA MSA).It introduces various tools,measuring tools as well as materials,what's more, itrelates systematically the procedures of dismantling and refitting and themethods for inspection andrepair.There are fifteen chapters in this book, of which the main contents are: Marine diesel engineExhaustgas turbochargerOilseparator,Marine pumps,Poweroil pump ofhydraulic steeringgearReciprocationrefrigeratingcompressorAircompressorAuxiliaryboilerfittingsConnectingrod hydraulic motor,Oilywater separator,Filter,Heat exchanger and Dismantlement& repair for pipelines,etc.This book is mainly used as the textbook for the marine engineering students in colleges and u-niversities. It can be also used in the various marine engineering training class as teaching materi-als.Atthe same timethe marine engineering officers and the concerned technicians can use it as areference book in their work

前言《动力设备拆装》一书是根据轮机工程(管理)专业本科的教学大纲要求编写的。轮机专业是一个实践性很强的专业,通过学习使学生增加感性认识,培养他们分析间题和解决问题的综合能力。同时也是为了满足STCW78/95公约对海员提出的要求,根据国家海事局布的《海船船员适任考试和评估大纲》和《中华人民共和国海船船员适任考试、评估和发证规则》有关“申请轮机部船员适任证书评估项目”的要求,并针对集美大学轮机工程学院现有动力设备的实际情况组织编写的。本书编者对集美大学原编写的《动力设备拆装》进行了重新编写,增加了新的内容。本书的主要内容包括:船舶柴油机、废气涡轮增压器、分油机、船用泵、液压能机动力油泵、活塞式制冷压缩机、空气压缩机、辅锅炉附件、连杆式油马达、油水分离器、过滤器、热交换器及管子的拆装与检修等。本书的编写注重体现教材的思想性、科学性、实践性和适用性为一体,力求做到简明拒要、图文结合。通过拆装检修的训练,使学生初步掌握船舶动力设备的拆装检修、维修管理的方法和技能,学会工具、量具的正确使用,进一步加深对专业知识以及专业基础知识的理解和掌握,增强动手能力,为今后工作打下坚实的基础。本书主要作为高等航海类院校轮机工程专业本、专科生的教材,可用于各类轮机培训班的实习与训练,也可供船舶轮机管理人员及其他有关技术人员参考。本书由廖和德高级实验师(轮机长)、闵桂兰副教授、林金田高级实验师(大管轮)、高占斌实验师(大管轮)、陈坚副教授、庄学强讲师合作编写。本书采用双语(中、英文)编写。为了节省篇幅,书中有的章节全部采用双语,有的章节则部分采用双语编写。第一章至第十五章中的英文由闵桂兰编写。本书中文的第一章、第二章及第六、七、八章由廖和德编写;第三章由林金田编写;第四、五章由高占斌编写;第九、十、十一章由陈坚编写;第十二、十三、十四、十五章由庄学强编写。廖和德、闵桂兰担任本书的主编。在编写本书的过程中,参考了许多有关的文献及资料。在编写时,得到了集美大学轮机工程学院领导和同事们的支持。蔡振雄教授(轮机长)和陈景锋副教授(轮机长)担任主审,他们认真地审阅了本书中的各章节。在出版的过程中,得到了大连海事大学出版社的支持。在此,一并表示裹心感谢。由于我们的水平有限,书中缺点和不妥之处在所难免,尽请各位读者不各指正。编者2006年10月

FOREWORDThe book Power Equipment Dismantling & Fitting is compiled in accordance with the teachingsyllabus for the students of the marine engineering (management).The marine engineering is thespecialty featuring strong practicality.In order to enhance students'perceptual knowledge about themarineengineeringtodevelopthe comprehensiveabilityofanalyzing and solvingproblems,alsotomeet the requirements ofSTCW78/95 Convention,the authors of thisbook havewriten and com-piled this edition.In addition, this cdition is written based on the existent power equipment of Ma-rine Engineering Instituteof Jimei University,besides,it adds some new things based on the text-book Power Equipment Dismantling&Fitting originally printed in Jimei University.The purpose ofthe compilation of this book is also to help students to meet the requirements set by the followingdocuments:"Test for Competency and Assessment Syllabus for Seafarers","The Regulations on Ex-amination,Assessment and Certification of CompetencyforSeafarers of the Peoples Republicof Chi-na"and"Assessment Items of Applying for Certificate of Competencyfor Seafarers in Engine Depart-ment" issued by the Maritime Safety Administration of the People's Republic of China (CHINAMSA).This book includes Marine diesel engine, Exhaust gas turbocharger, Oil separator, Marinepumps,Poweroil pumpofhydraulic steeringgear,Reciprocationrefrigerating compressor,AircompressorAuxiliaryboilerfttingsConnctingodoilmoorOilywatereparatorFilrHeatchanger and Dismantlement&repairfor pipe lines,etc.The compilers of the book emphasizeon itsideological contents,sciencepracticality and applicability,tryingtobebrief and to the pointand tocombine illustrations with text.The practical training fordismantling,inspecting and repairingma-chines enables studentsto grasp thebasic ways and skillsfordismantling,inspecting,repairing andmaintaining the power equipment on board, to leam how to use various tools and measuring tools, tofurther deepen understanding the professional knowledge and the basic professional knowledge theyhave just learned in class,to develop the very strong ability to do work by hand and to lay afimfoundation fortheirfuture work.This book is mainly used as thetextbookfor the marine engineeringstudents in colleges and universities. It can be also used in the various marine engineering trainingclass as teaching materials. At the same time, the marine engineering officers and the concemedtechnicians can use it as a reference book in their work.Thisbook is compiled bySenior Experimenter(Chief Engineer Officer)Liao Hede,AssociateProfessor Min Guilan, Senior Experimenter (Second Engineer Officer)Lin Jintian, Experimenter(Second Engineer Officer) Gao Zhanbin,Associate Professor Chen Jian,Lecturer ZhuangXueqiang.It is wrtten with bilingual languages(Chinese and English).In order to spare paper,some of the chapters are wholly adopted with bilingual languages,while some of the chapters arepartly adopted with bilingual languages.Chapter1,Chapter2,Chapters 67 and 8 writen by LiaoHede;Chapter3 writen by Lin Jintian; Chapter4 and Chapter5 written by Gao Zhanbin; Chapters

9, 10 and 11 wrtten by Chen Jian; Chapters 12, 13, 14, and 15 written by Zhuang Xueqiang.English translated by Min Guilan.Liao Hede and Min Guilan are the editors in chief of this book.In the process of the compilation, wehave referred to many related books and materials writtenbyothercompilers at home and abroad.In addition,wehavereceived general support and help fromthe leaders and colleagues during the work periods. Professor (Chief Engineer Officer)Cai Zhenx-iong and Associate Professor (Chief Engineer Officer)Chen Jingfeng havetaken time from their busyschedules to read and correct some ofthe contents.Topublish this book,we have also received thehelp and support fromDalian Maritime UniversityPress.Toalloftheabovepeoplealong withmanyothers that space does not pemit us to name, we extend our most sincere thanks.This book is of course not without its errors and oversights, due to limitations in our human ca-pabilities and also a hectic schedule.We sincerely hope that ourreaders and users willkindly shareany comments and suggestions, so that we mayfurther improve it in future revisions.CompilersOctober,2006

录目CONTENTS(1)第一章动力设备拆装实习的目的与要求Purposes and Requirements of Training for Power EquipmentDismantling & Mounting(1)第一节拆装实习的目的Purposes· (3)第二节基本要求Basic Requirements(3)第三节拆装的基本原则..Basic Principles. (6)第二章拆装检修中的工具、量具及用料Tools, Measuring Tools and Materials for Dismantling & Fitting. (6)第一节工具Tools第二节(10)量具及使用...Measuring Tools and Their Ways of Use(19)第三节其他工具Other Tools(22)第四节拆装检修中的用料·Materials for Maintenance(25)第三章柴油机拆装2Diesel Engine Dismantling & Fitting(25)第一节拆装用柴油机的主要技术数据Main Technical Data forDismantling &Fitting Diesel Engine (33)第二节柴油机拆卸…Diesel Engine Dismantling(35)第三节气缸盖的检修.Inspection&RepairforCylinderCover(41)第四节活塞连杆组件的检测Inspection & Measuring for Piston & Connecting Rod Assembly(50)第五节气缸套的拆装与检测.Dismantling & Measuring for Cylinder Liner1

(54)第六节主轴承的拆装与检测Dismantling &Measuring for Main Bearings. (56)第七节柴油机的装复Diesel Engine Fitting(58)第八节柴油机的检测与调整…….Inspection,Measurement and Adjustment of Diesel Engine(64)第九节曲轴臂距差的测量与分析…Measurement&Analysis of Crank Shaft Deflcction(69)第十节喷油泵的拆装与检查Dismantling& Inspecting of Fuel Injection Pump(72)第十一节喷油器的拆装与检查Dismantling & Inspecting of Fuel Valve(75)第十二节空气分配器的拆装.Dismantling&Fittingof AirDistributor(76)第十三节液压调速器的拆装与调整..Dismantling,Fitting & Adjusting for Hydraulic Govemor(87)第四章增压器的拆装.Turbocharger Dismantling & Fitting(87)第一节增压器拆装的基本方法….Basic Methods of Turbocharger Dismantling & Fiting(88)第二节335ZP型废气涡轮增压器.35ZP Exhaust Gas Turbocharger(89)第三节35ZP型废气涡轮增压器拆装35ZPExhaustTurbochargerDismantling&Fitting(94)第四节废气涡轮增压器的检修Inspection & Repairing of Exhaust Turbocharger(95)第五节增压器的校中·Calibration of Turbocharger(98)第五章分油机拆装Oil SeparatorDismantling &Fitting.. (99)第一节分油机解体:Oil Separator Dismantling(101)第二节分油机检修Oil Separator Inspecting & Repairing(103)第三节分油机装配Oil Separator Fitting(104)DYZ-30型分油机的工作原理第四节WorkingPrincipleofDYZ-30Oil Separator2

(109)第五节DYZ-30型分油机的拆装Dismantling&Fitting of DYZ-30 Oil Separator(114)第六章船用泵的结构及其拆装.........Structure of Marine Pumps andDismantling&Fitting第一节齿轮泵的拆装(114)Gear Pump Dismantling&Fitting(119)第二节螺杆泵的拆装Screw Pump Dismantling&Fitting(124)第三节船用离心泵的拆装Marine Centrifugal Pump Dismantling &Ftting (133)第四节电动往复泵的拆装Electric Reciprocating PumpDismantling&Fitting· (145)第七章液压能机动力油泵的拆装Dismantling &Fitting of Power Oil Pump for Hydraulic Steering Gear第一节轴向柱塞泵的拆装.:(145)..Axial Piston Pump Dismantling & Fitting第二节(151)径向柱塞泵的拆装.Radial Plunger Pump Dismantling & Ftting(156)第八章活塞式制冷压缩机的拆装Dismantling&Fitting of Reciprocation Refrigerating Compressor(156)第一节概述General Introduction(157)第二节5H型制冷压缩机的拆装5H Refrigerating Compressor Dismantling &Fitting第三节8FS7B型制冷压缩机的拆装(160)8FS7BRefrigeratingCompressorDismantling&Fitting(165)第九章空气压缩机的拆装Dismantling & Fitting of Air Compressor(165)第一节概述General Introduction (167)第二节CZ60/30型空气压缩机的拆装CZ60/30 Air Compressor Dismantling &Fitting第三节0.34/3-B型空气压缩机的拆装(174)0.34/3-BAirCompressorDismantling&Fitting(179)第十章辅锅炉的拆装....Auxiliary Boiler Dismantling & Fitting(179)第一节锅炉给水阀与排污阀的拆装BoilerFeedValveBlow-outValveDismantling&Fitting3